Conventional carbon fiber-reinforced plastics (CFRP) have extensively been used as structural elements in a myriad of sectors due to their superior mechanical properties, low weight and ease of processing. However, the relatively weak compression and interlaminar properties of these composites limit their applications. Interest is, therefore, growing in the development of hierarchical or multiscale composites, in which, a nanoscale filler reinforcement is utilized to alleviate the existing limitations associated with the matrix-dominated properties. In this work, the fabrication and characterization of hierarchical composites are analyzed through the inclusion of graphene to conventional CFRP by vacuum-assisted resin infusion molding.

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Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers.