Continuació de l'article "A contact domain method for large deformation frictional contact problems. Part 1: Theoretical basis" publicat a la revista Computer Methods in Applied Mechanics and Engineering, Vol. 198, #33-36, July 2009, p. 2591-2606This second part of the work describes the numerical aspects of the developed contact domain method for large deformation frictional contact problems. The theoretical basis of this contact method is detailed in\ud
the first part of this work. Starting from this, the present contribution focuses on describing important algorithmic details that go along with the finite element implementation for two-dimensional problems.\ud
Important aspects are the construction of the contact domain mesh, via a constraint Delaunay triangulation, the linearization of the discretized contact contributions and some important technical aspects about the extrapolation procedure used for the predictive active set strategy. Finally a set of numerical\ud
examples is presented to demonstrate the performance of the developed contact strategy. Demanding static and dynamic contact problems in the context of large deformations, including frictional effects\ud
as well as self contact, show the wide applicability and the robustness of the proposed method.Peer ReviewedPostprint (published version
a b s t r a c tThis paper presents a constitutive model describing the mechanical behavior of metal powders during (uniaxial) cold die compaction processes, placing special emphasis on the modeling of cracks formed during the ejection stage. The constitutive relationships are derived within the general framework of rateindependent, isotropic, finite strain elastoplasticity. The yield condition is determined by three surfaces intersecting non-smoothly in stress space, namely, an elliptical cap and the classical Von Mises and Drucker-Prager yield surfaces. The distinct irreversible processes are described in terms of two internal variables: an internal hardening variable, associated with accumulated compressive (plastic) strains, and an internal softening variable, linked with accumulated (plastic) shear strains. Motivated by both numerical and physical reasons, a parabolic plastic potential function is introduced to characterize the plastic flow on the linear Drucker-Prager failure surface. A thermodynamically consistent calibration procedure is employed to relate the softening modulus to fracture energy values obtained experimentally on Distaloy AE powder specimens. The predictive capability of the constitutive model is checked by simulating three representative cases: a diametral compression test, the ejection of an over-densified thin cylindrical part and the compaction of an axially symmetric multilevel part in an advanced CNC press machine. These simulations demonstrate the ability of the model to detect evidence of macroscopic cracks, clarify and provide reasons for the formation of such cracks, and evaluate, at least qualitatively, the influence of variations in the input variables on their propagation through the green compact.
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