This paper presents a study of the electrical and mechanical behavior of several continuous carbon fibers epoxy composites for both strengthening and monitoring of structures. In these composites, the arrangement of fibers was deliberately diversified to test and understand the ability of the composites for self-sensing low strains. Composites with different arrangements of fibers and textile weaves, mainly unidirectional continuous carbon reinforced composites, were tested at the dynamometer. A two-probe method was considered to measure the relative electrical resistance of these composites during loading. The measured relative electrical resistance includes volume and contact electrical resistances. For all tested specimens, it increases with an increase in tensile strain, at low strain values. This is explained by the improved alignment of fibers and resulting reduction of the number of possible contacts between fibers during loading, increasing as a consequence the contact electrical resistance of the composite. Laboratory tests on strengthening of structural elements were also performed, making hand-made composites by the “wet process”, which is commonly used in civil engineering for the strengthening of all types of structures in-situ. Results show that the woven epoxy composite, used for strengthening of concrete elements is also able to sense low deformations, below 1%. Moreover, results clearly show that this textile sensor also improves the mechanical work of the strengthened structural elements, increasing their bearing capacity. Finally, the set of obtained results supports the concept of a textile fabric capable of both structural upgrade and self-monitoring of structures, especially large structures of difficult access and needing constant, sometimes very expensive, health monitoring.

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Purpose Large structural objects, primarily concrete bridges, can be reinforced by gluing to their stretched surface tapes of fiber-reinforced polymer (FRP). The condition for this technology to work requires the quality of the bonding of FRP and the concrete to be perfect. Possible defects may arise in the phase of construction but also as a result of long-term fatigue loads. These defects having different forms of voids and discontinuities in the bonding layer are difficult to detect by optical inspection. This paper aims to describe the development of a rapid and nondestructive method for quantitative assessment of the debonding between materials. Design/methodology/approach The applied technique belongs to the wide class of active infrared (IR) thermography, the principle of which is to heat (or cool) the investigated object, and determine the properties of interest from the recorded, by an IR camera, temperature field. The methodology implemented in this work is to uniformly heat for a few seconds, using a set of halogen lamps, the FRP surface attached to the concrete. The parameter of interest is the thermal resistance of the layer separating the polymer tape and the concrete. The presence of voids and debonding will result in large values of this resistance. Its value is retrieved by solving an inverse transient heat conduction problem. This is accomplished by minimizing, in the sense of least squares, the difference between the recorded and simulated temperatures. The latter is defined as a solution of a 1D transient heat conduction problem with the already mentioned thermal resistance treated as the only decision variable. Findings A general method has been developed, which detects debonding of the FRP tapes from the concrete. The method is rapid and nondestructive. Owing to a special selection of the compared dimensionless measured and simulated temperatures, the method is not sensitive to the surface quality (roughness and emissivity). Measurements and calculation may be executed within seconds. The efficiency of the technique has been shown at a sample, where the defects have been artificially introduced in a controlled manner. Originality/value A quantitative assessment procedure which can be used to determine the extent of the debonding has been developed. The procedure uses inverse technique whose result is the unknown thermal resistance between the member and the FRP strip.

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This paper presents results of mechanical tests on a prototype of an innovative structural strengthening in form of self-monitoring fabric. Smart textile employs carbon fibers conductivity for measuring strains while monitoring changes of electric resistance under increasing load. A general solution was tested in a series of calibrating tests on strengthening of small size concrete slabs. Promising results of simple specimen, has encouraged the research team to perform the next tests using mastered carbon fibre reinforced fabric. Main tests were performed on natural scale RC beam. Smart textile proved its efficiency in both: strengthening and monitoring of strains during load increase. New strengthening proposal was given 10% increase of loading capacity and the readings of strain changes were similar to those obtained in classical methods. In order to calibrate the prototype and to define range limits of solution usability, textile sensor was tested in areas of large deformations (timber beam) and as well as very small strains (bridge bearing block). In both cases, the prototype demonstrated excellent performance in the range of importance for structural engineering. This paper also presents an example of use of the smart strengthening in situ, in a real life conditions.