This paper discusses the effect of thermal ratcheting on the material properties of expand polytetrafluoroethylene (ePTFE), virgin polytetrafluoroethylene (vPTFE), and compressed nonasbestos fiber (CNA) gasket materials. Comparison between the creep strain at constant temperature and when subjected to thermal ratcheting show a 7.7 and 28% increase in the creep strain of ePTFE and vPTFE, respectively. In addition, thermal ratcheting produces a substantial reduction of creep modulus of these materials. The CNA material does not exhibit significant change in creep strain or in creep modulus with thermal ratcheting. However, all three gasket materials show a momentous raise in the creep strain when the material temperature is reduced. On declining the gasket temperature from 212 to 100 °F at the end of 20th thermal cycle, the materials—ePTFE, vPTFE, and CNA exhibit 27, 48, and 15% increase in creep strain value, respectively. The percentage of thickness reduction raises with the increase of cyclic temperature and with increase of creep pre‐exposure time, except for CNA where only a small variation is observed. The coefficient of thermal expansion of both PTFE materials shows a significant change due to cyclic temperature and initial creep exposure. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 136, 47265.
The objective of this research work is to typify PolyTetraFluoroEthylene (PTFE) and fiber based gaskets. Recurrent employment of Teflon based gaskets as asbestos gasket replacement in certain applications is due to their effective leak tightness and excellent chemical resistance. The research investigates the effect of cyclic and determinant temperature on the phenomenon of creep and thermal ratcheting under compressive load. The tests are performed at 4000 and 6000 psi compressive stress on virgin PTFE (vPTFE) and expanded PTFE (ePTFE) along with Inorganic Fiber Gaskets (IFG) at different temperatures. The Universal Gasket Rig (UGR) is utilized to perform the convoluted analysis of creep-thermal ratcheting coupling at different stress levels on selected gasket materials. The actual cumulative damage due to thermal ratcheting is separable into upper and lower bound regions indicating the highest and lowest of ratcheting temperature regions. The effect of thermal ratcheting tends to saturate after 12 and 15 cycles for expanded PTFE and fiber gaskets while no saturation is observed with virgin PTFE gaskets even after 20 thermal cycles. IFG and virgin PTFE gaskets exhibited similar percentage of thickness reduction under different applied stresses while expanded PTFE showed a maximum reduction under the least applied stress. The influences of temperature and load are manifested in the compressive creep property which in turn dictates the magnitude of cumulative damage due to thermal ratcheting. Lastly, the impact of creep and thermal ratcheting on the Coefficient of Thermal Expansion (CTE) is evident as the magnitude of CTE upsurges with the extent of induced damage.
Abstract:The characterization of thermal ratcheting behavior of high density polyethylene (HDPE) material coupled with compressive creep is presented. The research explores the adverse influence of thermal cycling on HDPE material properties under the effect of compressive load, number of thermal cycles, creep time period, and thermal ratcheting temperature range. The compressive creep analysis of HDPE shows that the magnitude of creep strain increases with increase in magnitude of applied load and temperature, respectively. The creep strain value increased by 7 and 28 times between least and maximum applied temperature and load conditions, respectively. The creep modulus decreases with increase in compressive load and temperature conditions. The cumulative deformation is evident in the HDPE material, causing a reduction in the thickness of the sample under thermal ratcheting. The loss of thickness increases with increase in the number of thermal cycles, while showing no sign of saturation. The thermal ratcheting strain (TRS) is influenced dominantly by the applied load condition. In addition, the TRS decreases with increase in creep time period, which is cited to the extended damage induced due creep. The results highlight the need for improved design standard with inclusion of thermal ratcheting phenomenon for HDPE structures particularly HDPE bolted flange joint.
The objective of this research is to describe the consequence of thermal ratcheting on the long-term creep property of HDPE material. The thermal ratcheting phenomenon amplifies significantly the creep strain of HDPE in comparison to the steady creep strain under constant temperature. The magnitude of creep strain of HDPE increases by 8% after just 20 thermal cycles between 28 and 50°C. The creep modulus which is inversely proportional to the creep strain depletes further under thermal ratcheting. Both properties change significantly with the number of thermal cycles. The coefficient of thermal expansion (CTE) of HDPE varies with the applied compressive load, with successive thermal cycles and with the thermal ratcheting temperature. The impact of thermal ratcheting diminishes with increase in initial steady creep exposure time-period but still the magnitude cumulative damage induced is noteworthy. The magnitude of growth in creep strain drops from 8 to 2.4% when thermal ratcheting is performed after 1 and 45 days of steady creep, respectively. There is a notable change in thickness of the material with each heating and cooling cycle even after 45 days of creep however, the thermal ratcheting strain value drops by 80% in comparison to thermal ratcheting strain after 1 day of creep and under similar test conditions.
The objective of this research is to describe the consequence of thermal ratcheting on the long-term creep property of the high-density polyethylene (HDPE) material. The thermal ratcheting phenomenon increases significantly the creep strain of HDPE. The magnitude of the creep strain of HDPE increases by 8% after just 20 thermal cycles between 28 and 50 °C. The creep modulus, which is inversely proportional to the creep strain, depletes further under thermal ratcheting. Both the properties change significantly with the number of thermal cycles. The coefficient of thermal expansion (CTE) of HDPE varies with the applied compressive load, with successive thermal cycles, and with the thermal ratcheting temperature. The impact of thermal ratcheting diminishes with an increase in initial steady creep exposure time period, but still the magnitude cumulative deformation induced is noteworthy. The magnitude of growth in creep strain drops from 8% to 2.4% when thermal ratcheting is performed after 1 and 45 days of steady creep, respectively. There is a notable change in the thickness of the material with each heating and cooling cycle even after 45 days of creep; however, the thermal ratcheting strain value drops by 80% in comparison with the thermal ratcheting strain after 1 day of creep and under similar test conditions.
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