The activated anionic ring opening polymerization of ε-caprolactam to polyamide 6 is highly sensitive to external influences such as water. Based on an initial theory, preliminary reaction kinetic tests are carried out with the aim of compensating the influence of the water by increasing the activator and catalyst concentration. Different formulations of activator and catalyst were studied to understand the influence of water on the concentration of activator and catalyst. It was found that the compensation of added water with activator and catalyst restores the original reaction time. The test plates produced are examined with regard to their mechanical characteristics and the polymer properties. The results of the mechanical characterization show no significant impairment after compensation of the added water. The physical properties of the matrix show degradation with repeated compensation. However, the residual ε-caprolactam content remains below the critical value of 1% for three of the four investigated formulations.

Summary The production of carbon fiber reinforced (CFR) anionic polyamide 6 (APA6) plates by thermoplastic resin transfer molding (T‐RTM) processing is highly sensitive to the presence of polymer additives such as flame retardants (FRs). However, APA6 is flammable, and therefore, it is mandatory to protect the polymer matrix, especially if the produced materials are intended for aerospace applications. Typically used FR for PA6 cannot be incorporated in the T‐RTM processes. With hexaphenoxycyclotriphosphazene, an incorporable and effective FR additive for CFR APA6 was discovered. Cone calorimetry measurements indicate a char formation‐based mechanism, and the flame retardancy was further confirmed with limiting oxygen index tests, classification by UL94 (V‐0), and FAR25 tests. The influence of this FR on the thermal (thermogravimetric analysis and differential scanning calorimetry) and mechanical behavior (flexural, compressive and ultimate tensile strength, and Charpy impact tests) on CFR APA6 produced via T‐RTM processing is evaluated and indicates no interaction with the APA6; it works as a passive filler. Copyright © 2016 John Wiley & Sons, Ltd.

The reaction kinetics of anionic polymerization for the production of anionic polyamide 6 (aPA6) are widely understood. It is also known that this reaction is very sensitive to external influences such as water. This paper analyzes and quantifies the influence of water on the reaction of ε-caprolactam to anionic polyamide 6. A kinetic model is developed in which the reactive molecules of the activator and catalyst are defined as variables and the concentrations of activator and catalyst as well as water content are considered. A model for the calculation of the reaction kinetics is established and validated with experimental data. The developed model can be used to predict the influence and compensation of water by addition of surplus activator and catalyst during the polymerization of ε-caprolactam.

The use of fiber reinforced plastics (FRPs) has significant potential to reduce the weight of components. As regards the sustainability of these components, thermoplastic matrices offer more potential for recycling than thermoset ones. A possible manufacturing process for the production of thermoplastic FRPs is thermoplastic resin transfer molding (T-RTM). In this very moisture-sensitive process, ε-caprolactam in addition to an activator and catalyst polymerizes anionically to polyamide 6 (aPA6). The anionic polymerization of aPA6 is slowed down or even completely blocked by the presence of water. This study analyses the sorption behavior of the matrix, fiber, binder and core materials for the production of anionic polyamide 6 composites, which are processed in the thermoplastic RTM process. Water vapor sorption measurements are used to determine the adsorption and desorption behavior of the materials. The maximum moisture loading of the materials provides information about the water adsorption capacity of the material. This knowledge is crucial for correct handling of the materials to achieve a fast process and good properties of the final product.

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