The activated anionic ring opening polymerization of ε-caprolactam to polyamide 6 is highly sensitive to external influences such as water. Based on an initial theory, preliminary reaction kinetic tests are carried out with the aim of compensating the influence of the water by increasing the activator and catalyst concentration. Different formulations of activator and catalyst were studied to understand the influence of water on the concentration of activator and catalyst. It was found that the compensation of added water with activator and catalyst restores the original reaction time. The test plates produced are examined with regard to their mechanical characteristics and the polymer properties. The results of the mechanical characterization show no significant impairment after compensation of the added water. The physical properties of the matrix show degradation with repeated compensation. However, the residual ε-caprolactam content remains below the critical value of 1% for three of the four investigated formulations.

No abstract

The paper addresses new variants of the high pressure resin transfer molding (HP-RTM) process namely high pressure injection RTM (HP-IRTM) and high pressure compression RTM (HP-CRTM) for manufacturing of carbon fiber reinforced composites with high fiber volume content. Both these processes utilize high-pressure RTM equipment for precise dosing and mixing of highly reactive epoxy resin and amine hardener with relatively high throughput rates. The paper addresses results of a study which investigated cavity pressure measurement for both the HP-RTM process variants using a specially designed highpressure RTM mold. The investigations indicate that the cavity pressure built up is a characteristic of the selected process variant. Further the relationship between the applied press force and the cavity pressure in HP-CRTM process was studied.

The reaction kinetics of anionic polymerization for the production of anionic polyamide 6 (aPA6) are widely understood. It is also known that this reaction is very sensitive to external influences such as water. This paper analyzes and quantifies the influence of water on the reaction of ε-caprolactam to anionic polyamide 6. A kinetic model is developed in which the reactive molecules of the activator and catalyst are defined as variables and the concentrations of activator and catalyst as well as water content are considered. A model for the calculation of the reaction kinetics is established and validated with experimental data. The developed model can be used to predict the influence and compensation of water by addition of surplus activator and catalyst during the polymerization of ε-caprolactam.