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The attention to pursuing biodegradable fillers as reinforcement in three-dimensional (3D) printing filament and enhancing interlayer adhesion has led to the exploitation of agricultural biomass. In this study, organosolv lignin fillers can act as the aforementioned twofold purposes in preparing acrylonitrile butadiene styrene (ABS) filament for fused deposition modeling (FDM). In this study, the lignin polymer composites were homogenized with graphene nanoplatelets (GnPs) as a reinforcer. Essentially, ABS 3D printing at 90 o with the reinforcement fillers shows a significant increment in the mechanical properties owing to better interlayer adhesion. The printed product promotes a substantial improvement on the tensile stress up to 29.1% compared with neat polymers. Furthermore, 3D printing using lignin/GnP composite filaments shows the feasibility of biofillers to be used as filaments for FDM 3D printing of complex geometries even though the surface finish has been affected.

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Development of polyurethane foam (PUF) containing bio-based components is a complex process that requires extensive studies. This work reports on the production of rigid PUFs from polyol obtained via liquefaction of oil palm empty fruit bunch (EFB) biomass with different isocyanate (NCO) indexes. The effect of the NCO index on the physical, chemical and compressive properties of the liquefied EFB-based PUF (EFBPUF) was evaluated. The EFBPUFs showed a unique set of properties at each NCO index. Foaming properties had affected the apparent density and cellular morphology of the EFBPUFs. Increasing NCO index had increased the crosslink density and dimensional stability of the EFBPUFs via formation of isocyanurates, which had also increased their thermal stability. Combination of both foaming properties and crosslink density of the EFBPUFs had influenced their respective compressive properties. The EFBPUF produced at the NCO index of 120 showed the optimum compressive strength and released the least toxic hydrogen cyanide (HCN) gas under thermal degradation. The normalized compressive strength of the EFBPUF at the NCO index of 120 is also comparable with the strength of the PUF produced using petrochemical polyol.