lop An existing three-dimensionalNavier-Stokes code (Arnone et aL, 1991)

A three-dimensional Navier-Stokes analysis tool has been developed In order to study the effect of film cooling on the flow and heat transfer characteristics of actual turbine airfoils. An existing code (Amone et al., 1991) has been modified for the purpose. The code is an explicit, multigrid, ceil-centered, finite volume code with an algebraic turbulence model. Eigenvalue scaled artificial dissipation and variable-coefficient implicit residual smoothing are used with a full-multigrid technique. Moreover, Mayle’s transition criterion (Mayle, 1991) is used. The effects of film cooling have been incorporated into the code in the form of appropriate boundary conditions at the hole locations on the airfoil surface. Each hole exit is represented by several control volumes, thus providing an ability to study the effect of hole shape on the film-cooling characteristics. Comparison with mid-span experimental data for four and nine rows of cooling holes is fair. The computations, however, show a strong spanwise variation of the heat transfer coefficient on the airfoil surface, specially when the shower-head cooling holes are on.

Detailed heat transfer coefficient distributions on a gas turbine squealer tip blade were measured using a hue detection based transient liquid-crystals technique. The heat transfer coefficients on the shroud and near tip regions of the pressure and suction sides of a blade were also measured. Squealer rims were located along (a) the camber line, (b) the pressure side, (c) the suction side, (d) the pressure and suction sides, (e) the camber line and the pressure side, and (f) the camber line and the suction side, respectively. Tests were performed on a five-bladed linear cascade with a blow down facility. The Reynolds number based on the cascade exit velocity and the axial chord length of a blade was 1.1×106 and the overall pressure ratio was 1.2. Heat transfer measurements were taken at the three tip gap clearances of 1.0%, 1.5%, and 2.5% of blade span. Results show that the heat transfer coefficients on the blade tip and the shroud were significantly reduced by using a squealer tip blade. Results also showed that a different squealer geometry arrangement changed the leakage flow path and resulted in different heat transfer coefficient distributions. The suction side squealer tip provided the lowest heat transfer coefficient on the blade tip and near tip regions compared to the other squealer geometry arrangements.

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An existing three-dimensional Navier-Stokes code (Arnone et aL, 1991), modified to include film cooling considerations (Garg and Gaugler, 1994), has been used to study the effect of coolant velocity and temperature distribution at the hole exit on the heat transfer coefficient on three film-cooled turbine blades, namely, the C3X vane, the VK1 rotor, and the ACE rotor. Results are also compared with the experimental data for all the blades. Moreover, Mayle's transition criterion (1991), For-est' s model for augmentation of leading edge heat transfer due to free-stream turbulence (1977), and Crawford's model for augmentation of eddy viscosity due to film cooling (Crawford et al., 1980) are used. Use of Mayle's and Forest's models is relevant only for the ACE rotor due to the absence of showerhead cooling on this rotor. It is found that, in some cases, the effect of distribution of coolant velocity and temperature atthe hole exit can be as much as 60 percent on the heat transfer coefficient at the blade suction surface, and 50 percent at the pressure surface. Also, different effects are observed on the pressure and suction surface depending upon the blade as well as upon the hole shape, conical or cylindrical.