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Squirrel-cage induction motors (SCIMs) are key machines in many industrial applications. In this regard, the monitoring of their operating condition aiming at avoiding damage and reducing economical losses has become a demanding task for industry. In the literature, several techniques and methodologies to detect faults that affect the integrity and performance of SCIMs have been proposed. However, they have only been focused on analyzing either the start-up transient or the steady-state operation regimes, two common operating scenarios in real practice. In this work, a novel methodology for broken rotor bar (BRB) detection in SCIMs during both start-up and steady-state operation regimes is proposed. It consists of two main steps. In the first one, the analysis of three-axis vibration signals using fractal dimension (FD) theory is carried out. Since different FD-based algorithms can give different results, three algorithms named Katz’ FD, Higuchi’s FD, and box dimension, are tested. In the second step, a fuzzy logic system for each regime is presented for automatic diagnosis. To validate the proposal, a motor with different damage levels has been tested: one with a partially BRB, a second with one fully BRB, and the third with two BRBs. The obtained results demonstrate the proposed effectiveness.

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