The volume stability caused by the hydration of f-CaO is one of the main obstacles to the comprehensive utilization of steel-making slag. In view of the f-CaO produced by incomplete dissolution of lime, it is necessary to strengthen the dissolution behavior of lime in the converter process. The reactivity of lime determines the dissolution efficiency and is closely related to its microstructure. The experimental results show that the reactivity and porosity of quick lime decrease and the average diameter of pore increases with an increase in temperature. The CaO crystals gradually grow up under the action of grain boundary migration. When the temperature increased from 1,350 to 1,600°C, the lime reactivity decreased from 237.60 to 40.60 mL, the porosity decreased from 30.55 to 15.91%, the average pore diameter increased from 159.10 to 1471.80 nm, and the average CaO particle size increased from 0.33 to 9.61 µm. The results indicate that reactivity is decreased because of the deformation and growth of CaO crystals and the decrease in porosity in reactive lime. This will cause an obstacle to the dissolution of lime and is not conducive to the control of f-CaO in slag.
Kambara Reactor (KR) desulfurization slag used as slag-making material for converter smelting can promote early slag melting in the initial stage and improve the efficiency of dephosphorization. However, its direct utilization as a slagging material can increase the sulfur content in molten steel since KR desulfurization slag contains 1~2.5% sulfur. Therefore, this research focuses on the effect of basicity on the precipitation behavior and occurrence state of sulfur in KR desulfurization slag in order to provide an academic reference for the subsequent removal of sulfur from slag through an oxidizing atmosphere. The solidification process of slag was simulated by the Factsage8.0. The slag samples were analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM), and the amount of CaS grains was analyzed using Image-ProPlus6.0 software. The thermodynamic calculation showed that the crystallization temperature of CaS in the molten slag gradually decreased with the increase in basicity, and the CaS crystals in the molten slag mainly existed in the matrix phase and at the silicate grain boundaries. A large number of CaS grains were precipitated along the silicate grain boundary in low-basicity (R = 2.5 and 3.0) slags and fewer CaS grains were precipitated along the silicate grain boundary, while the CaS grain density in the matrix phase was higher in the high-basicity (R = 3.5, 4.0, 4.5) slag. With the increase in basicity, the number of CaS grains gradually decreased, and the CaS grain sizes in slag sample increased gradually. The sulfur in the synthetic slag was in the form of CaS crystals and the amorphous phase, and the content of amorphous sulfur gradually increased with increasing basicity.
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