Metal forming is the most used technique to manufacture complex geometry pieces in the most efficient way, and the technological progress related to the various application fields requires increasingly higher quality standards. In order to achieve such a requirement, people are forced to perform quality and compliance tests finalized to guarantee that these standards are met; this often implies a waste of material and economic resources. In the case of welded stainless steel pipes, several critical points affecting the general trend of subsequent machining need to be taken into account. In this framework, the aim of the paper is to study the effects of different process parameters and geometrical characteristics on various members of the stainless steel family during finite elements method (FEM) simulations. The analysis of the simulation outputs, such as stress, strain, and thickness, is reported through mappings, in order to evaluate their variation, caused by the variation of the simulation input parameters. The feasibility of the simulated process is evaluated through the use of forming limit diagrams (FLD). An experimental validation of the model is performed by comparison with real cases. Major parameters that mainly guide the outcome of the simulations are highlighted.
<p class="AMSmaintext"><span lang="EN-GB">In this paper the effect of quenching and tempering (Q&T) thermal treatment on mechanical properties of a C-Mn steel with 0.22% Cr for forged components is studied. Due to the lack od any micro-alloying elements (such as vanadium or niobium) such steel can just reach mechanical target allowed by its intrinsic hardenability. Aim of this work is to evaluate the mechanical properties dependence as a function of different quenching and tempering treatments. Results show that, after Q&T, steel can reach a yield strength of 330 MPa combined with a -20°C </span><span lang="EN-GB">fracture appearance transition temperature (50% FATT) measured with a Charpy-V impact test making this steel suitable for low temperature application.</span></p>
Plastic deformation is the most common technique adopted to manufacture complex shape pieces in the most efficient way. Even higher requirements need to be faced in the different applications. In order to target such requirement quality and compliance tests are carried out aimed to guarantee that these standards are faced; this often means a waste of material and economic resources. A far as concerns welded stainless steel pipes many criticises affecting the general trend of subsequent machining need to be considered. In this paper, the effects of different process parameters and geometrical constrain on austenitic stainless steel pipe forming are studied by Finite Elements Method (FEM) simulations. The model sensitivity to input parameters is reported. The feasibility of the simulated process is evaluated through the use of Forming Limit Diagrams (FLD).
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