Polyimide (C22H10N2O5, PMDA-ODA, Kapton-H) samples were doped with phosphorous or boron and fluorine using the radiation assisted diffusion technique, with Co-60 gamma-rays over the dose range ∼64–384 kGy, at room temperature. The diffusion of phosphorus and fluorine was confirmed by the RBS technique and that of boron by the neutron depth profiling technique. The elemental concentration on the surface was studied by the XPS technique. The relative concentration of phosphorus, fluorine and boron increased with increasing dose of gamma-rays. The dielectric constant, ε′, of the polyimide increased by ∼43% after phosphorus doping but decreased by ∼33% after boron and fluorine doping. The increase in ε′ is attributed to the radiation induced chemical coupling of the phosphorus atoms across the intra-molecular polyimide chains. The down shift in ε′ is attributed to the decrease in the degree of electronic polarization and to the increase in the free volume due to the diffused boron or fluorine atoms. For all the doped samples the dielectric constant, ε′, decreased very slowly with increasing frequency, over the range 100 Hz–7 MHz. AFM results reveal that the surface morphology and the roughness of the doped polyimide are appreciably different than that of virgin polyimide.
Plasma nitridation of high speed M2 steel is studied using a microwave assisted electron cyclotron resonance plasma source. A mixture of hydrogen and nitrogen with a proportion of 7 : 3 was used as the nitriding gas. The density of plasma for this forming gas was measured to be ∼10 18 m −3 as estimated by a double probe method. The M2 steel was nitrided at various temperatures of 400, 450, 500 and 550 • C under similar reactor conditions. The nitrided layer was characterized by using various analytical techniques which included structural, morphological, chemical and microhardness measurement. The maximum thickness of the nitrided layer was found to be 48 µm for samples nitrided at 550 • C. No layer corresponding to white/compound layer is seen in our analysis. The hardness is seen to increase from ∼580 HV to ∼1190 HV for samples nitrided at 550 • C. Electron cyclotron resonance plasma nitridation is observed to be much faster and a cleaner process as compared with the conventional nitriding process.
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