X-ray computed tomography (CT) has been shown to be an excellent tool for the study of internal structure: and multiphase texture of solids in a noninvasive, nondestructive manner. Now with new reconstruction algorithms and advanced computer systems, quantitative CT analysis is possible. In this regard, a step-bystep procedure for the determination of coal particle density by X-ray CT has been developed. Using appropriate algorithms, the feasibility of the construction of coal washability curves by quantitative X-ray CT analysis has been demonstrated.
Vertical stirred mills have been widely applied in the minerals industry, due to its greater efficiency in comparison with conventional tumbling mills. In this context, the agitator liner wear plays an important role in maintenance planning and operational costs. In this paper, we use the discrete element method (DEM) wear simulation to evaluate the screw liner wear. Three different mill rotational velocities are evaluated in the simulation, according to different scale-up procedures. The wear profile, wear measurement, power consumption, and particle contact information are used for obtaining a better understanding of the wear behavior and its effects on grinding mechanisms. Data from a vertical stirred mill screw liner wear measurement obtained in a full-scale mill are used to correlate with simulation results. The results indicate a relative agreement with industrial measurement in most of the liner lifecycle, when using a proper mill velocity scale-up.
This investigation was performed with samples from a lead-zinc sulphide deposit aiming at studying the influence of the dispersion degree of the particles in the pulp on lead and zinc flotation. Samples of ore and also of the minerals sphalerite, galena, pyrite, and dolomite were selected for the experiments. Nine types of dispersing agents and six blends among them were employed. A set of three dispersing agents was selected for the lead flotation and another set of three was chosen for zinc flotation. The criteria for the reagents selection were: high dispersion degree for galena and low for the other species, high dispersion degree for sphalerite and low for the other species, low dispersion degree for pyrite and high for the other species, and high dispersion degree for all species. Lead flotation experiments were performed under three conditions aiming at verifying the influence of the dispersing agent, of the pH, and of sodium carbonate. The zinc flotation tests were carried out at pH 10.5, modulated with lime. The use of dispersing agents in lead flotation did not improve the overall efficiency of the circuit for, despite improving the lead metallurgical recovery, they increase significantly the zinc losses in the lead concentrate. Sodium carbonate presented a low dispersion degree and did not affect the lead flotation results when compared with those achieved at natural pH and at pH 9.8 modulated with lime. Two dispersing agents were particularly effective in zinc flotation: dispersant 3223, a sodium polyacrylate, and sodium hexametaphosphate. Both reagents significantly enhanced zinc recovery without impairing the concentrate quality.
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