Supercages of faujasite (FAU)‐type zeolites serve as a robust scaffold for stabilizing dinuclear (Mo2S4) and tetranuclear (Mo4S4) molybdenum sulfide clusters. The FAU‐encaged Mo4S4 clusters have a distorted cubane structure similar to the FeMo‐cofactor in nitrogenase. Both clusters possess unpaired electrons on Mo atoms. Additionally, they show identical catalytic activity per sulfide cluster. Their catalytic activity is stable (>150 h) for ethene hydrogenation, while layered MoS2 structures deactivate significantly under the same reaction conditions.
Coprocessing of biocrudes from hydrothermal liquefaction
(HTL)
of biomass and wastes with petroleum streams in refinery hydroprocessing
has significant potential to accelerate the production of renewable
transportation fuels in the near term. However, HTL biocrudes with
some problematic characteristics can potentially cause faster deactivation
of the catalysts, which is one of the biggest barriers to the adoption
of biocrude in the current refinery process. In this work, we investigated
the deactivation modes of a sulfide NiMo/Al2O3 hydrotreating catalyst used for coprocessing HTL biocrude (from
wastewater sludge) with straight-run diesel. Spent catalysts were
collected after coprocessing diesel with different biocrudes after
>300 h time on stream and characterized by various techniques.
Their
catalytic activities were evaluated by model compound testing. Loss
of catalyst activity was observed after coprocessing biocrudes. No
structural change of the catalyst after coprocessing biocrudes was
observed, and catalyst deactivation was largely due to catalyst fouling
by carbonaceous species and metal contaminants (such as Fe and K)
from biocrudes. Inorganic contaminant deposition leads to the external
coating of the catalyst pellets on the top of the reactor, whereas
the carbonaceous species potentially bind near the sulfide active
phase, thereby blocking access to the active edge sites. Pretreatment
of the HTL biocrude can reduce problematic species and alleviate catalyst
deactivation during coprocessing.
NaY zeolite-encapsulated
dimeric (Mo
2
S
4
)
and tetrameric (Mo
4
S
4
) molybdenum sulfide clusters
stabilize hydrogen as hydride binding to Mo atoms. Density functional
theory (DFT) calculations and adsorption measurements suggest that
stabilization of hydrogen as sulfhydryl (SH) groups, as typical for
layered MoS
2
, is thermodynamically disfavored. Competitive
adsorption of H
2
and ethene on Mo was probed by quantifying
adsorbed CO on partly hydrogen and/or ethene covered samples with
IR spectroscopy. During hydrogenation, experiment and theory suggest
that Mo is covered predominately with ethene and sparsely with hydride.
DFT calculations further predict that, under reaction conditions,
each Mo
x
S
y
cluster can activate only one H
2
, suggesting that the
entire cluster (irrespective of its nuclearity) acts as one active
site for hydrogenation. The nearly identical turnover frequencies
(24.7 ± 3.3 mol
ethane
·h
–1
·mol
cluster
–1
), apparent activation
energies (31–32 kJ·mol
–1
), and reaction
orders (∼0.5 in ethene and ∼1.0 in H
2
) show
that the active sites in both clusters are catalytically indistinguishable.
Supercages of faujasite (FAU)‐type zeolites serve as a robust scaffold for stabilizing dinuclear (Mo2S4) and tetranuclear (Mo4S4) molybdenum sulfide clusters. The FAU‐encaged Mo4S4 clusters have a distorted cubane structure similar to the FeMo‐cofactor in nitrogenase. Both clusters possess unpaired electrons on Mo atoms. Additionally, they show identical catalytic activity per sulfide cluster. Their catalytic activity is stable (>150 h) for ethene hydrogenation, while layered MoS2 structures deactivate significantly under the same reaction conditions.
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