The aim of this paper is to introduce and characterize, both experimentally and numerically, three classes of non-traditional 3D infill patterns at three scales as an alternative to classical 2D infill patterns in the context of additive manufacturing and structural applications. The investigated 3D infill patterns are biologically inspired and include Gyroid, Schwarz D and Schwarz P. Their selection was based on their beneficial mechanical properties, such as double curvature. They are not only known from nature but also emerge from numerical topology optimization. A classical 2D hexagonal pattern has been used as a reference. The mechanical performance of 14 cylindrical specimens in compression is quantitatively related to stiffness, peak load and weight. Digital image correlation provides accurate full-field deformation measurements and insights into periodic features of the surface strain field. The associated variability, which is inherent to the production and testing process, has been evaluated for 3 identical Gyroid specimens. The nonlinear material model for the preliminary FEM analysis is based on tensile test specimens with 3 different slicing strategies. The 3D infill patterns are generally useful when the extrusion orientation cannot be aligned with the build orientation and the principal stress field, i.e., in case of generative design, such as the presented branching structure, or any complex shape and boundary condition.

Motivated by tunnel accidents in the recent past several investigations into the sustained load behavior of adhesive anchors have been initiated. Nevertheless, the reliable life-time prediction of bonded anchor systems based on a relatively short period of testing still represents an unsolved challenge due to the complex non-liner viscoelastic behaviour of concrete and adhesives alike. This contribution summarizes the results of a comprehensive experimental investigation and systematically carried out time-to-failure analysis performed on bonded anchors under sustained tensile load. Two different adhesive materials that find widespread application in the building industry were used, one epoxy and one vinylester based. Performed experiments include full material characterizations of concrete and the adhesives, bonded anchor pull-out tests at different loading rates, and time-to-failure sustained load tests. All anchor tests are performed in a confined configuration with close support. After a thorough review of available experimental data and analysis methods in the literature the experimental data is presented with the main goals to (i) derive a set of recommendations for efficient time to failure tests, and (ii) to provide guidance for the analysis of load versus time-to-failure test data. Finally, a new approach based on a sigmoid function is proposed and compared to the established regression models. The analyses indicate a better agreement with the physics of the problem and, thus, more reliable extrapolations.

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Abstract:This paper presents an investigation of the age-dependent size effect and fracture characteristics of an ultra high performance concrete (UHPC). The study is based on a unique set of experimental data connecting aging tests for two curing protocols of one size and scaled size effect tests of one age. Both aging and size effect studies are performed on notched three point bending tests. Experimental data is augmented by state of the art simulations employing a recently developed discrete element based early-age computational framework.