Rotating instabilities (RIs) have been observed in axial flow fans and centrifugal compressors as well as in low-speed and high-speed axial compressors. They are responsible for the excitation of high amplitude rotor blade vibrations and noise generation. This flow phenomenon moves relative to the rotor blades and causes periodic vortex separations at the blade tips and an axial reversed flow through the tip clearance of the rotor blades. The paper describes experimental investigations of RIs in the Dresden Low-Speed Research Compressor (LSRC). The objective is to show that the fluctuation of the blade tip vortex is responsible for the origination of this flow phenomenon. RIs have been found at operating points near the stability limit of the compressor with relatively large tip clearance of the rotor blades. The application of time-resolving sensors in both fixed and rotating frame of reference enables a detailed description of the circumferential structure and the spatial development of this unsteady flow phenomenon, which is limited to the blade tip region. Laser-Doppler-anemometry (LDA) within the rotor blade passages and within the tip clearance as well as unsteady pressure measurements on the rotor blades show the structure of the blade tip vortex. It will be shown that the periodical interaction of the blade tip vortex of one blade with the flow at the adjacent blade is responsible for the generation of a rotating structure with high mode orders, termed a rotating instability.
Current models on the tip clearance flow in turbomachines only describe the time-averaged behaviour of the flow structures. However, the real tip clearance flow is periodically fluctuating in time. This fact has to be considered for the design of turbomachine bladings especially with regard to blade vibrations and tip clearance noise. Detailed experimental investigations on the time-resolved behaviour of the flow in the rotor blade tip region were carried out in a four-stage low-speed research compressor. A strong time-periodic interaction of the blade tip vortices of adjacent blades can be shown for relatively large tip clearance of the rotor blades for operating points near the stability limit of the compressor. The resulting flow pattern, which frequency is not related to the rotor frequency, moves along the blade row. It can be described as a multicell configuration with strongly fluctuating cell number and size. The structure and propagation of the flow instability can be summarized in a model of the periodic fluctuating tip clearance flow (Mailach et al., 2000). Additional experiments were carried out in a straight cascade to improve the understanding of this flow phenomenon. It can be shown by means of time-resolved measurements that the same disturbance exists for comparable inlet flow conditions in the blade tip region of the cascade. Flow visualizations show that the blade tip vortex is strongly fluctuating and moves sometimes ahead of the leading edge of the adjacent blade. The result of this is a short-lengthscale flow pattern, which is propagating along the blade row. These experiments confirm the model of the time-periodic tip clearance flow proposed for compressors. A Strouhal-number for the estimation of the frequency of the flow fluctuation will be presented, which includes both design and aerodynamic parameters.
In this two-part paper, results of the periodical unsteady flow field within the third rotor blade row of the four-stage Dresden low-speed research compressor are presented. The main part of the experimental investigations was performed using laser Doppler anemometry. Results of the flow field at several spanwise positions between midspan and rotor blade tip will be discussed. In addition, time-resolving pressure sensors at midspan of the rotor blades provide information about the unsteady profile pressure distribution. In Part II of the paper, the flow field in the rotor blade tip region will be discussed. The experimental results reveal a strong periodical interaction of the incoming stator wakes and the rotor blade tip clearance vortices. Consequently, in the rotor frame of reference, the tip clearance vortices are periodical with the stator blade passing frequency. Due to the wakes, the tip clearance vortices are separated into different segments. Along the mean vortex trajectory, these parts can be characterized by alternating patches of higher and lower velocities and flow turning or subsequent counter-rotating vortex pairs. These flow patterns move downstream along the tip clearance vortex path in time. As a result of the wake influence, the orientation and extension of the tip clearance vortices as well as the flow blockage periodically vary in time.
This paper presents the results of stator clocking investigations at a design point and an operating point near the stability limit in a low-speed research compressor (LSRC).The unsteady flow field of the LSRC at several clocking configurations was investigated using a three-dimensional unsteady, viscous solver. The unsteady pressure on the rotor blades at midspan (MS) was measured using time-resolving piezoresistive miniature pressure transducers.The effect of clocking on the unsteady pressure fluctuation at MS on the rotor blades is discussed for different operating points.Based on the unsteady profile pressures, the blade pressure forces were calculated. The peakto-peak amplitudes of the unsteady blade pressure forces are presented and analysed for different clocking positions at both the design point and the operating point near the stability limit of the compressor.
This two-part paper presents detailed experimental investigations of unsteady aerodynamic blade row interactions in the four-stage Low-Speed Research Compressor of Dresden. In part I of the paper the unsteady profile pressure distributions for the nominal setup of the compressor are discussed. Furthermore, the effect of blade row clocking on the unsteady profile pressures is investigated. Part II deals with the unsteady aerodynamic blade forces, which are calculated from the measured profile pressure distributions. The unsteady pressure distributions were analyzed in the first, a middle and the last compressor stage both on the rotor and stator blades. The measurements were carried out on pressure side and suction side at midspan. Several operating points were investigated. A complex behavior of the unsteady profile pressures can be observed, resulting from the superimposed influences of the wakes and the potential effects of several up- and downstream blade rows of the four-stage compressor. The profile pressure changes nearly simultaneously along the blade chord if a disturbance arrives at the leading edge or the trailing edge of the blade. Thus the unsteady profile pressure distribution is nearly independent of the convective wake propagation within the blade passage. A phase shift of the reaction of the blade to the disturbance on the pressure and suction side is observed. In addition, clocking investigations were carried out to distinguish between the different periodic influences from the surrounding blade rows. For this reason the unsteady profile pressure distribution on rotor 3 was measured, while stators 1–4 were separately traversed stepwise in the circumferential direction. Thus the wake and potential effects of the up- and downstream blade rows on the unsteady profile pressure could clearly be distinguished and quantified.
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