New highly porous pure cellulose aerogel-like material called "aerocellulose" was prepared from aqueous cellulose/NaOH solutions. Solutions were gelled to obtain shaped three-dimensional objects, then cellulose was regenerated and dried in supercritical conditions using CO2. The porosity of aerocellulose is higher than 95% with pore sizes distribution from a few tens of nanometers to a few tens of micrometers. The internal specific surface area is around 200-300 m2/g, and density ranges from 0.06 to 0.3 g/cm3, depending on the preparation conditions. The influence of cellulose DP and concentration, of the addition of a surfactant leading to solution foaming, of gelation conditions and the temperature and acidity of regenerating bath on the morphology of aerocellulose has been studied. The results are compared with another type of aerocellulose that was prepared from cellulose/NMMO solutions.
The regeneration kinetics of cellulose from cellulose--NaOH--water gels immersed in a nonsolvent bath is studied in detail. Cellulose concentration, bath type, and temperature were varied, and diffusion coefficients were determined. The results were compared with data measured and taken from the literature on the regeneration kinetics of cellulose from cellulose--N-methylmorpholine-N-oxide (NMMO) monohydrate solutions. Different theories developed for the transport behavior of solutes in hydrogels or in porous media were tested on the systems studied. While the diffusion of NaOH from cellulose--NaOH--water gels into water has to be described with "porous media" approaches, the interpretation of NMMO diffusion is complicated because of the change of NMMO's state during regeneration (from solid crystalline to liquid) and the high concentration of NMMO in the sample. The activation energies were calculated from diffusion coefficient dependence on temperature for both systems and compared with the ones obtained from the rheological measurements. The activation energy of cellulose--NaOH--water systems does not depend on cellulose concentration or the way of measurement. This result shows that whatever the system is, pure NaOH--water solution, cellulose--NaOH--water solution, or cellulose--NaOH--water gel, it is NaOH hydrate with or without cellulose in solution, which is moving in the system. The swelling of cellulose in different nonsolvent liquids such as water or different alcohols during regeneration was investigated and interpreted using the Hildebrand parameter.
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