A metrological atomic force microscope with a tip-tilting mechanism (tilting-mAFM) has been developed to expand the capabilities of 3D nanometrology, particularly for highresolution topography measurements at the surfaces of vertical sidewalls and for traceable measurements of nanodevice linewidth. In the tilting-mAFM, the probe tip is tilted from vertical to 16° at maximum such that the probe tip can touch and trace the vertical sidewall of a nanometer-scale structure; the probe of a conventional atomic force microscope cannot reach the vertical surface because of its finite cone angle. Probe displacement is monitored in three axes by using high-resolution laser interferometry, which is traceable to the SI unit of length. A central-symmetric 3D scanner with a parallel spring structure allows probe scanning with extremely low interaxial crosstalk. A unique technique for scanning vertical sidewalls was also developed and applied. The experimental results indicated high repeatability in the scanned profiles and sidewall angle measurements. Moreover, the 3D measurement of a line pattern was demonstrated, and the data from both sidewalls were successfully stitched together with subnanometer accuracy. Finally, the critical dimension of the line pattern was obtained.
A known fundamental issue with atomic force microscopy (AFM) is that drift occurs during an AFM measurement, distorting the AFM image. In this study, a method for correcting this nonlinear drift in two dimensions (the vertical axis and one of the two horizontal axes) is proposed and demonstrated. A normal AFM measurement is accomplished with many fast-scan profiles, using the raster scan method. In the proposed drift-correction method, the first-scanned profile is set as the reference profile, and the scan at the first-scanned location is inserted periodically during the normal profile scans. The normal scanned profiles are used to construct a normal AFM image, which is distorted by the drift. The time-dependent drift distance can be estimated by a series of the scanned reference profiles, and the distorted AFM image is corrected using this estimated distance. It is shown, experimentally, that the drift correction in two dimensions has both high resolution and repeatability at the sub-nanometer scale.
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