Magnetic nanoparticles embedded in polymer matrices have excellent potential for electromagnetic device applications like electromagnetic interference suppression. We have synthesized polymer nanocomposites of poly(methylmethacrylate) doped with varying concentrations of iron nanoparticles (∼20 nm in size). The iron nanoparticles were produced using a microwave plasma technique and have a natural oxide surface layer for passivation. These nanocomposites were processed using melt blending technique. The polymer processing conditions were optimized to achieve good uniform dispersion of the nanoparticles in the polymer matrix. The concentration and dispersion of nanoparticles were varied in a controlled way. Surface characterization with scanning electron microscopy indicates that, to a large extent, the iron nanoparticles are embedded in the bulk; the surface mainly showed features associated with the polymer surface. Static magnetic properties such as susceptibility and M–H loops were studied using a physical property measurement system. The variation of the ferromagnetic response was consistent with the varying volume concentration of the nanoparticles, the polymer itself contributing a diamagnetic response. At room temperature, hysteresis loops exhibited a somewhat large coercivity (260 Oe) associated with a surface oxide layer on the particles. Overall, the excellent dispersion coupled with reasonable control over magnetic properties achieved in our experiments is promising for electromagnetic applications of these materials.

Conventional magnetorheological (MR) fluids are suspensions of micron-sized particles in a hydraulic or silicone oil carrier fluid. Recently, research has been conducted on the advantages of using bidisperse fluids, which are mixtures of two different powder sizes in the MR suspension. The MR fluids investigated here use a mixture of conventional micron- sized particles and nanometer-sized particles. The settling rate of such bidisperse fluids using nanometer-sized particles is reduced because the nanoparticles fill pores created between the larger particles, thereby reducing fluid transport during creeping flow. This reduction in the settling rate comes at a cost of a reduction in the maximum yield stress that can be manifested by such an MR fluid at its saturation magnetization. There is a measurable and predictable variation in rheological properties as the weight percent (wt%) of the nanometer-sized particles is increased relative to the weight percent (wt%) of micron-sized particles, while maintaining a constant solids loading in the MR fluid samples. All bidisperse fluids tested in this study have a solids loading of 60 wt% of iron (Fe) particles. This study investigates the effect of increasing the wt% of 30 nm (nominal) Fe particles relative to 30 mm (nominal) Fe particles on rheological characteristics, such as yield stress and postyield viscosity. The goal of this study is to find an optimal composition of the bidisperse fluid that provides the best combination of high yield stress and low settling rate based on empirical measurements. The applicability of the Bingham-plastic rheological model to the measured flow curves of these MR fluids is also presented.

A systematic study of the magnetic and rheological properties of magneto-rheological (MR) fluids containing micron-size and nano-size iron particles is presented. The MR fluids were prepared with hydraulic oil as the carrier liquid and lecithin as an effective surfactant medium that promotes uniform particle dispersion. Magnetic measurements on micron-, hybrid-(nano + micron), and nano-MR fluids clearly indicate that the partial replacement of the micro-size particles by nanoparticles results in a better suspension and robust chain formation under applied external magnetic fields. For nano-MR fluids, the measured yield stress was found to be lower than micron-MR fluids. However, better flow properties and sharper magnetic switching make nanoparticle-based MR fluids appealing for microfluidics device applications where higher yield stress is not required.

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New polymeric matrices are presented that embed organic colloidal crystalline arrays (CCA's) into mechanically stable photonic bandgap structures. We achieved these new matrices either by dispersing polystyrene CCA's with high molecular weight hydrophilic polymer [poly(ethylene glycol); (PEG)] or through in situ polymerization of hydrophilic monomers (acrylamide and acrylate functional PEG variants) about the CCA. CCA-dispersed PEG matrices exhibited strong red opalescence with a narrow peak at 614 nm and were sufficiently rigid to withstand repeated mechanical deformation. Visible photonic bandgaps also were observed from free-standing CCA composites with cross-linked poly(N, N-dimethylacrylamide) matrices. The results demonstrate the technological potential for robust organic photonic crystals.