This paper discusses the influence of coatings of praseodymium, dysprosium, and yttrium oxide gels on the oxidation behaviour of Fe–20Cr alloys. The morphology of the coatings was found to vary with the rare earth (RE) element used. The oxidation rates of Fe–20Cr specimens with all three RE oxide coatings were significantly lower than that of the uncoated alloy. The extent of influence on oxidation rate decreased in the following order: Pr, Dy, Y. The scale formed in the presence of RE oxides was a very thin, adherent chromia scale. Micrographic evidence of RE oxides in the chromia scales was found, further confirming the mechanism of scale growth in the presence of REs. Chromium ion diffusion is hindered by RE oxide coatings, making oxygen ion diffusion dominant. A direct correlation between RE ion radius and the extent of influence on chromia growth at 1000°C has been found.

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Rare earths have been used to increase high temperature oxidation resistance of many chromium dioxide and alumina forming alloys. These rare earths can be added as elements (or as oxide dispersions) to the alloys or applied as an oxide coating to the alloy surface. The sol-gel technique is considered to be very efficient to apply fine oxide particle coatings. Oxide gel coatings of various rare earths such as lanthanum, cerium, praseodymium, neodymium, samarium, gadolinium, dysprosium, yttrium, erbium and ytterbium have been applied to an iron-chromium alloy to determine their influence on the cyclic oxidation behavior (RT-900 °C) of the alloy. The morphology and coverage of the rare earth oxide gels varied with the type of rare earth. The cyclic oxidation resistance of the alloy increased with increase in time at temperature required to reach a specific chromium dioxide layer thickness and this in turn was influenced by the rare earth ion radius and characteristics of the rare earth oxide coating such as morphology, stability, coverage, resistance to thermal stresses and consequently adhesion

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