In recent years, underground mines in Nevada are increasingly exploiting in weak mineralized zones at greater depths that are intensely fractured and highly altered. The mechanical behavior of these rock masses ranges between weak rock and very stiff soil. A common limitation for design of underground mining excavations in these types of rock masses is absence of in situ geotechnical data. This limitation is generally overcome by estimating in situ mechanical behavior from empirical relationships so that the continuum-based numerical methods can be used to evaluate ground support designs. Because of the cost, time, and specialized equipment involved, historically in situ tests have not been performed in these underground mines. Predictive rock mass modulus relationships that are currently available in the literature are derived from field testing of predominantly goodquality rock masses. Consequently, there is limited confidence in using these models for rock masses with Rock Mass Ratings less than 45. In order to overcome some of these limitations, a portable plate loading device (PPLD) was designed and fabricated. The PPLD allows one to perform low cost and relatively quick in situ deformability tests to be performed on weak rock masses in underground mines. Test procedures and data reduction methods were developed to limit potential sources of error associated with the PPLD test. A total of fourteen plate loading tests were performed in weak rock masses at two different active underground mines in Nevada, USA. The resulting the test data were compared to eight published empirical rock mass modulus relationships to determine which, if any, of these relationships are sufficiently accurate for estimating modulus in similar geotechnical conditions. Only two of these relationships were found to be sufficient for first-order estimations of in situ modulus.
In 2001, researchers from the National Institute for Occupational Safety and Health (NIOSH) installed instruments at the Turquoise Ridge Mine in cooperation with Placer Dome, Inc. to monitor the geomechanical behavior and stability of a cemented rockfill (CRF) sill and the surrounding host rock during test mining of a large undercut span beneath backfill. Six parallel, adjacent drifts were mined and backfilled to construct a CRF sill, approximately 22.9 m (75 ft) wide by 30.5 m (100 ft) long. The sill was then partially undercut, successfully creating a 13.7-m (45-ft) wide by 30.5-m (100-ft) long span beneath the CRF. Only small vertical displacements were measured in the overlying host rock during mining, with most of the movement occurring at shallow depths in the mine roof. Because the back above the CRF sill remained stable, the majority of the mining-induced stress was transferred to the host rock abutments rather than to the backfilled drifts. During retreat mining of the undercut span, the CRF sill and the mine roof remained stable. Most of the measured vertical displacement was caused by separation of the backfill from the overlying host rock, or deflection of the CRF sill, which was comparable to the deflection of a monolithic, elastic plate having similar dimensions, material properties, and undercut spans. The CRF sill moved in mass as a single unit rather than as individual drift segments, and the vertical cold joints between adjacent backfill drifts did not adversely affect their stability. Additional measurements collected from the instruments have shown that the backfill span is still intact and in stable condition more than 16 years after the completion of undercut mining. Displacements in the mine roof and abutments have stabilized, and vertical stress and deformation within the CRF have generally leveled off or decreased. Although only slight mining-induced loads were transferred to the backfilled drifts, the CRF has confined the abutment ribs and mine roof, thereby improving their long-term stability. Results of compressive and tensile strength tests conducted with CRF samples from the test site indicate that the long-term compressive strength gain for CRF is similar to that of concrete, and that the tensile-to-compressive strength ratio for CRF is about 1/6 rather than 1/10. Assuming the in-place CRF gained strength at the same rate as the lab samples, an analytical analysis of the flexural stability of the CRF undercut span shows that the Factor of Safety for the span should have logically increased over time. By providing a better understanding of the long-term strength properties and geomechanical behavior of CRF, these research findings help improve the methods that are used for designing stable, long-term undercut entries beneath cemented backfill.
Mining in weak and highly fractured rock can result in hazardous mining conditions and poses challenges to designing appropriate ground support for the intended use of the excavation. Production levels and infrastructure often require different support strategies because of varying tolerance to time-dependent closure and squeezing ground conditions. This paper presents an empirically derived ground support design methodology that estimates squeeze rate as a function of W-RMR and ground support capacity. This information aids the engineer in designing ground support appropriate to rock mass conditions and intended excavation use, thereby increasing confidence in support design and improving safety in underground mines.
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