Many superconductor applications require cables with a high current capacity. This is not feasible with single-piece coated conductors because their ac losses are too large. Therefore, it is necessary to develop superconducting cables with a high current capacity and low ac losses. One promising solution is given by ROEBEL cables. We assembled three ROEBEL cables from commercial YBCO coated conductors. The cables have the same width but a different number of strands, which results in different aspect ratios and current capacities. We experimentally studied their ac losses under a transport current or a perpendicular magnetic field. In addition, we performed numerical calculations, which agree with the experiments, especially for the transport case. We found that in the cables there is good current sharing between the strands. We also found that stacking the strands reduces the magnetization losses. For a given critical current, thicker cables have lower magnetization ac losses. In addition, a conducting matrix is not required for a good current sharing between strands.

Assembling coated conductors (CC) into flat ROEBEL bars (RACC cable) was introduced in 2005 by the authors as a practicable method of reaching high transport currents in a low AC loss cable, which is a cable design suited for application in windings. The transport current of 1.02 kA in self-field at 77 K achieved so far, however, is still too low for several applications in electrical machinery such as larger transformers and generators/motors. A new cable concept for further increased currents was presented just recently. The goal of the new design was primarily to demonstrate the possibility of strongly increased transport currents without changing the important cable features for low AC losses. such as, for example, the transposition length of the strands. We present detailed investigations of the properties of this progressed cable design, which has threefold layered strands, an unchanged transposition pitch of 18.8 cm and finally the application of 45 coated conductors in the cable. A 1.1 m long sample (equivalent to six transposition lengths) was prepared from commercial Cu stabilized coated conductors purchased from Superpower. The measured new record DC transport current of the cable was 2628 A at 77 K in self-field (5 μV cm −1 criterion). The use of three slightly different current carrying batches of strand material (±10%) was a special feature of the cable, which allowed for interesting investigations of current redistribution effects in the cable, by monitoring a representative strand of each batch during the critical current measurement. Although current redistribution effects showed a complex situation, the behaviour of the cable was found to be absolutely stable under all operational conditions, even above the critical current. The high self-field degradation of the critical current reached the order of 60% at 77 K, and could be modelled satisfactory with calculations based on a proven Biot-Savart-law approach, adapted to the specific boundary conditions given in this new cable design.

The assembly of meander shaped coated conductor tapes by the Roebel technique is a promising way to manufacture high current cables with low ac losses. The application of longitudinal striations to the single strands can be an option to create a filament structure for further possible reduction of the ac losses. Due to the complex Roebel strand geometry, it was important to identify a reliable technique to produce such structures using a picosecond-infrared (IR) laser for the groove etching process. We analyzed the effects of the filament structure on the magnetization ac loss behavior by comparing the losses of a cable with striated strands with those of a reference one with non-striated strands. The ac loss reduction in the Roebel cable with striated strands was confirmed. The measured magnetization loss of the 125 mm striated single strand is five times lower than that of the non-striated one. In the case of the cable sample the loss reduced by a factor of three, but not in the whole interval of amplitudes of the applied magnetic field. We also compared the results with those for a cable with insulated striated strands: they seem to indicate that the coupling currents occur mostly between the filaments, not between the strands.

Roebel cables are a promising solution for high current, low AC loss cables made of high-temperature superconductors in the form of coated conductors. High current creates significant self-field, which influences the superconductor’s current-carrying capability. In this paper, we investigate the influence of the self-field on the cable’s critical current and the current repartition among the different strands. In order to investigate the cable’s critical current, we analysed the influence of flux creep on the cable properties. Using the experimental material’s properties derived from measurements on a single conductor as input for our calculations, we were able to predict the critical current of the cable in two limiting situations: good current sharing and complete electrical insulation among the strands. The results of our calculations show good agreement with the measured critical current of three Roebel cable samples.