Bio-based polymers and multifunctional polymeric composites are promising for the development of new environmentally sustainable materials and are becoming increasingly popular compared to their oil based counterparts. This research aims to develop new multifunctional bio-based polymer composites with improved thermal conductivity and tailored electrical properties to be used as heat management materials in the electronics industry. A series of parametric studies were conducted to clarify the science behind the hybrid composites' behavior and their structure-toproperty relationships. Using bio-based polymers [e.g., polylactic acid (PLA)] as the matrix, heat transfer networks were developed and structured by embedding hexagonal boron nitride (hBN) and graphene nanoplatelets (GNP) in a PLA matrix. The effects of random uniform thermal hybrid networks of hBN-GNP on improving the effective thermal conductivity (k eff ) of produced composites were studied and compared. Composites were characterized with respect to physical, thermal, electrical, and mechanical properties for practical application in the electronics industry. The use of high thermally conductive hybrid filler systems, with optimized filler content, was found to promote the composites' effective thermal conductivity to more than 12 times over neat PLA. The thermally conductive composite is expected to provide unique opportunities to injection mold three-dimensional, net-shape, lightweight, and eco-friendly microelectronic enclosures with superior heat dissipation performance. POLYM. COMPOS., 37:2196-2205, 2016
Liquid exfoliated molybdenum disulfide (MoS2) nanosheets and polyaniline (PANI) nanoparticles are dispersed in polystyrene (PS) matrix to fabricate hybrid polymer composites with high dielectric and electromagnetic interference (EMI) shielding behavior. A phase-separated morphology is formed when PANI and MoS2 are incorporated into polystyrene (PS) matrix. An increasing concentration of MoS2 nanoparticles inside PS/PANI (5 wt %) polymer blend forms an interconnected network, resulting in high electrical conductivity and dielectric behavior, making them a suitable candidate for EMI shielding application. An increment in dielectric constant and loss, up to four and five orders of magnitude, respectively, is recorded at a maximum concentration of 1 wt % of MoS2 in PS/PANI-5 polymer blend at 100 Hz. The enhanced dielectric characteristics for PS/PANI/MoS2 composites are then theoretically evaluated for the estimation of EMI shielding effectiveness in the frequency range of 100 Hz to 5 MHz. The maximum dielectric constant and loss achieved for PS/PANI-5 wt %/MoS2-1 wt % are responsible for estimated shielding effectiveness of around 92 dB at 100 Hz. The increase in dielectric behavior and shielding effectiveness is probably due to the increased number of charged dipoles accumulated at the insulator–conductor interface.
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