Purpose -The purpose of this paper is to analyse the use of a product-oriented layout and a work-cell strategy in order to maximise efficiency. These two categories of layout strategies are discussed separately, and are then used collectively in an analysis of the company. The aim is to understand how improvements on layout design could positively impact the future efficiency of the case study company. Design/methodology/approach -A model was developed and measured using 26 weeks of data between the fourth quarter of 2009 and the first quarter of 2010 during layout transformations at the case study company based in upstate New York. The model compared variables such as the distance traveled to retrieve parts, average daily output of engines, labour cost per unit produced, and the amount of time the engine remains in each cell; the aim of which is to increase the efficiency of the facility. Findings -The findings indicate that there is a strong correlation between the variables improved at both the cell-structures and the product-structures of the facility and the overall efficiency of the manufacturing facility itself. The results also show that an overall higher efficiency allows for the facility to handle much larger workloads and also drives down both short-run and long-run costs. The outcomes also allow for a suggestive redesign of the facility in order to further maximise efficiency. However, it was found that the amount of time a product remains in each cell on the assembly line does not have an effect on the overall output of diesel engines. Research limitations/implications -Various studies have been conducted focusing on the "facility layout problem," yet thorough analyses of the redesigning of layout in regards to efficiency are not as available. Instead, an understanding of the topic was derived through sources focusing on the specificities of manufacturing layout. Originality/value -This paper describes layout efficiency through redesigns and layout using work-cells in a product-oriented environment. This study would be useful to manufacturers having low variability in their product and having the ability to use work-cell layout within their facility.
Application of empirical models to adsorption of contaminants on natural heterogeneous sorbents is often challenging due to the uncertainty associated with fitting experimental data and determining adjustable parameters. Sediment samples from contaminated and uncontaminated portions of a study site in Maine, USA were collected and investigated for adsorption of arsenate [As(V)]. Two kinetic models were used to describe the results of single solute batch adsorption experiments. Piecewise linear regression of data linearized to fit pseudo-first order kinetic model resulted in two distinct rates and a cutoff time point of 14-19 h delineating the biphasic behavior of solute adsorption. During the initial rapid adsorption stage, an average of 60-80% of the total adsorption took place. Pseudo-second order kinetic models provided the best fit to the experimental data (R(2) > 0.99) and were capable of describing the adsorption over the entire range of experiments. Both Langmuir and Freundlich isotherms provided reasonable fits to the adsorption data at equilibrium. Langmuir-derived maximum adsorption capacity (St) of the studied sediments ranged between 29 and 97 mg/kg increasing from contaminated to uncontaminated sites. Solid phase As content of the sediments ranged from 3.8 to 10 mg/kg and the As/Fe ratios were highest in the amorphous phase. High-pH desorption experiments resulted in a greater percentage of solid phase As released into solution from experimentally-loaded sediments than from the unaltered samples suggesting that As(V) adsorption takes place on different reversible and irreversible surface sites.
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