Direct methane PCFCs are promising electrochemical devices that address the technical and economic challenges associated with using pure hydrogen, such as the high cost of green production, transportation, and long-term storage. However, Ni, a conventional monometallic catalyst has sluggish reaction kinetics and a low tolerance for carbon cocking under CH4 operation, limiting its wider applications. Herein, we develop a self-assembled Ni-Rh bimetallic catalyst through Ni exsolution and Rh surface decoration in a fuel electrode. The Ni-Rh bimetallic catalyst shows remarkably high catalytic activity with an exceptional performance of ~ 0.50 W/cm2 at 500 ℃. Moreover, the catalyst significantly improves the stability with a degradation rate of 0.02%/h at 500 ℃; this value is ~ 20-fold lower than that of conventional PCFC (0.4%/h). Synchrotron-based in situ X-ray photoelectron spectroscopy reveals that the Ni-Rh bimetallic catalyst initiates a self-carbon cleaning process due to its high-water dissociation reaction, allowing sustainable operation.
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