Demand for life extension assessments of floating offshore platforms continues to grow worldwide. Conventional structural analysis methods have limited ability to accurately capture non-linear environmental loading, non-linear loading by the mooring and riser systems, and resulting higher order hull responses. The uncertainties are typically managed by the factors of safety applied in the structural analysis. Time domain structural analyses have long promised to improve analysis accuracy and reduce these uncertainties. This paper describes a comprehensive and practical time domain structural analysis methodology applied to a deep-water semi-submersible-type floating platform including results for structural strength and fatigue. In addition, the time domain structural analysis was extended for use in fracture mechanics and the assessment of notional weld flaws to facilitate specification of impactful non-destructive examination (NDE). Present time domain structural analysis methodology employs a response-based finite element analysis (FEA) conducted in the time domain. All external environmental loads and inertial forces are converted to a response-based stress-time history. Previously, conventional time domain structural analysis involves massive computation resources to resolve solutions at every time interval. Present methodology significantly improves computational efficiency to be practical in real-world problems. The improvement is achieved by decomposing the structural response into a set of multiple load components selected on the bases of function for hull motion response and environmental loadings. Structural response in time domain is directly obtained by synthesizing the load components. An actual time domain structural response is captured effectively and efficiently to simulate the strength and fatigue criterion for the structure with consistent environmental loads and hull responses. Utilizing the level of detail provided by the time domain structural analysis methodology, a fracture mechanics evaluation of notional initial flaws (engineering criticality assessments – ECAs) can be conducted providing meaningful technical basis for in-service NDE and life extension assessments. The procedures for fatigue crack growth and fracture documented in BS 7910 were employed to derive the smallest initial flaws (critical initial flaws) that may result in structural failure during a facility's lifetime. A comparison indicates that conventional structural analysis methods provide conservative results for both structural strength and fatigue damage calculations resulting from the linear assumption of environmental loads and hull responses. Present time domain structural analysis methodology provides an innovative, cutting-edge approach providing accuracy and fewer uncertainties, which can be pragmatically used during a typical project.

This paper presents a time-domain S-N fatigue analysis and an approach to reliable and robust engineering criticality assessments to supplement or provide an alternative to S-N fatigue assessments of offshore platform structures based on time domain structural response analysis. It also provides recommendations for industry standards to improve guidance for structural integrity assessments of offshore platforms using fracture mechanics. Demand continues to grow in the offshore industry to attain value from captured operational data for a number of purposes, including the reduction of uncertainties in structural integrity assessments during design and over the operational lifetime of floating offshore platforms. Recent advances in time domain structural analysis technology demonstrate substantially more accurate assessments of non-linear platform loadings and responses with enhanced computational efficiency. The current S-N approach for fatigue design and integrity assessments calculates a fatigue damage factor that does not address how loading occurs over time (ABS, DNVGL-RP-C203). For the present study, engineering criticality assessments (ECAs) based on fracture mechanics theory (BS 7910) are applied utilizing time-domain loading information theory. The ECA returns the smallest initial flaws that can grow to a critical size during a design lifetime, which can serve as an indicator of acceptability during design, a technical basis for in-service inspection intervals and facilitates asset integrity and life extension assessments. Critical initial flaws are calculated using the Paris Law (BS 7910) and cumulative fatigue crack growth in two ways: with and without an integrated and consistent check for fracture instability. The results are compared with those from S-N fatigue analyses and recommendations are provided.

Performing the structural analysis and its integrity evaluation is the ultimate goal of design. However, design value estimation based on load-based analysis is still used as a conventional procedure in the offshore industry. The conventional method can be overly conservative and unrealistic with inconsistent load conditions since external loads such as mooring/riser and higher order hull response is inconsistently considered based on simplified linear assumptions. To assess the reliable integrity of a floating offshore platform, the response-based analysis has been successfully applied. This paper presents a response-based time domain structural analysis of a floating offshore platform. Direct time domain structural analysis is applied by mapping of external environment loads on the floating platform at every instantaneous time interval. Accordingly, correct phase relationship between the various external loads and hull motion including nonlinear effects can be considered. For computational efficiency, present study uses a set of load components based on an efficiently selected basis function for hull motion and environment loadings. The stress time history is obtained directly by synthesizing the load components, and hence an actual time-domain structural response can be captured effectively. Thus, same structural analysis results can be used to evaluate both strength and fatigue criterion for a floating offshore structure. Present analysis method is successfully applied to the evaluation of extreme global strength for a conventional semisubmersible platform. Present time domain analysis result on the structure response is compared with conventional load-based analysis result.

This paper presents a response-based, time-domain structural fatigue analysis of a floating offshore platform. The conventional technique for structural fatigue assessments of offshore platforms uses a linear, frequency-domain analysis based on the spectral method. Although this conventional method is computationally efficient, there is a room for improving accuracy and reducing uncertainties because it cannot accurately address non-linear loadings on the offshore platform. Such non-linear loads arise from the wave, wind, and current as well as from the riser and mooring systems; these non-linearities necessitate large factors of safety that lead to conservative design and frequent inspection. As an extension of previous work (Kyoung et al.[12]), this study presents the development of a time-domain, structural fatigue analysis that explicitly addresses non-linear loading on the platform. The external load time-histories are directly mapped onto the structure at every time interval to create a stress-based response with the varying environment. In each time step, the load mapping accurately captures the phase relationship between the external loading and hull inertial response. Therefore, present method reduces uncertainties in the fatigue damage computation and overcomes the assumptions of spectral method. Present load component-based approach is applied onto a finite element structural model, which provides unit structural response at locations of interest. Time history of structural response is obtained by synthesizing the obtained unit stress-based structural response with environmental loading and platform motion response. Fatigue damage can be computed from the obtained time series of structural response using rain-flow counting. As an application, a conventional semisubmersible platform is used to evaluate structural fatigue damage for a given wave scatter diagram. A comparison between results from this response-based time-domain approach and the conventional spectral method is presented.

There is an ever-increasing demand for life extension of existing floating platforms worldwide. To adequately support these life extension projects there is a need to predict fatigue life of floating structures more accurately using a time domain approach. However, structural fatigue damage calculations using time domain response analysis can be very time consuming and challenging. An efficient and effective structural analysis methodology is developed to calculate accumulated fatigue damage for structural connections in a floating offshore platform using a response-based time domain routine. The methodology discussed in this paper can be applied to estimate fatigue life for hull critical connections in floaters such as Spars, TLPs or Semis as well as local structural supports such as mooring foundations and riser foundations. It also provides the option to generate stress histograms that can be utilized for Fracture Mechanics Evaluation (FME) of welds in structural connections. To calculate the accumulated fatigue damage at desired locations on a floating platform, the time domain analysis employs a Stress Intensification Factor (SIF) which correlates global loads with local stresses. In cases where a crack initiation is observed on a structural connection, fracture mechanics is used to evaluate the structural integrity of the weld. The FME requires fatigue stress range histograms as one of the input parameters. The stress ranges and cycles that are calculated and used to compute the fatigue damage using this methodology can be converted to stress range histograms which can then be used in the FME. The standard method to compute fatigue damage for a structural connection is by using an S-N fatigue approach under the assumption of linear cumulative damage (Palmgren-Miner rule). The methodology discussed in this paper uses a rainflow counting algorithm to effectively calculate the stress range and cycles which are then utilized for computing the fatigue damage. This methodology can be applied to green field projects involving a new design or for life of field studies of an existing platform requiring life extensions. It is particularly beneficial for brownfield projects where more accurate re-evaluation of fatigue life is needed. It can also provide Clients with reliable Engineering Criticality Assessments (ECA) and enable them to plan in-service inspections and repair work. As an application, a typical truss connection for a Spar platform is used to evaluate structural fatigue damage and generate the stress range histogram for FME. Also, a comparative study is performed for a typical truss connection fatigue damage result between the traditional approach used and the method discussed in this paper.