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Cellulose nanomaterials (CNMs) naturally exist in biomass. Recent developments in nanotechnology and extraction procedure of CNMs open up a new era in the polymer composites industry. Abundant, renewable, biodegradable, transparent, light weight, and most importantly, low cost make CNMs the ideal material for packaging, automotive, construction, and infrastructure applications. CNMs are generally used as materials for polymer matrix reinforcement in the composites industry. The industrial-scale manufacturing of CNM/thermoplastic composites remains an unsolved puzzle for both academics and industries. The dispersion of nanocellulose in polymer matrix is the central problem inhibiting the manufacturing of CNM/polymer composites at an industrial scale. Several attempts were made to disperse nanocellulose effectively in a polymer matrix and improve compatibility between the matrix and CNMs. Chemical-aided surface modification of CNMs has been effective in several cases; however, chemical toxicity, high price, and critical control of reactions make them unsuitable. This current review paper focuses on novel eco-friendly physical dispersion techniques of CNMs and their future scope of research. The physical dispersion techniques such as plasma-induced surface modification, ultrasonication, magnetic and electric field discharge, electrospinning, or drawing can visibly improve the dispersion state of CNMs. But several factors affect physical techniques’ performance, e.g. CNM type and forms, process conditions and parameters, etc. Moreover, the material-related factors interplay with the process-related factors. This review addresses the current state of knowledge on the physical dispersion techniques for CNMs and identifies challenges that are critical to adoption of these novel materials at commercial scale for future applications.

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Cellulose nanocrystal (CNC) has potential to be used as a reinforcement in polymeric nanocomposites because of their inherent biodegradability, universal accessibility, and superior mechanical properties. The most crucial challenge faced in the nanocomposite production is dispersing the nanoparticles effectively in the polymer matrix, so that the exceptional mechanical properties of the nanoparticles can be transferred to the macroscale properties to the bulk nanocomposites. In this research, a safe, effective and ecofriendly modification was used to functionalize the surface hydroxyl groups of CNC via silane treatment. These modified CNCs were used as reinforcements to prepare poly (ethylene oxide) (PEO)/CNC nanocomposites. The composites were prepared using solvent casting method. The composite properties were evaluated using Fourier Transform Infrared Spectroscopy (FT-IR), Scanning Electron Microscopy (SEM), Thermo-Gravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), and Dynamic Mechanical Analysis (DMA). The SEM micrographs demonstrated that the composites incorporated with silane treated CNCs showed improvement in the dispersion behavior of the nanoparticles in the matrix. Oxidative combustion of the composites containing silane treated CNCs promoted char formation and enhanced thermal stability. The composites containing (1:1) silane treated CNCs exhibited the better crystallization ability, highest storage modulus, and lowest tan d value compared to the other silane treated systems indicating improved dispersion of CNC. The polysiloxane network provided an efficient surface covering of the CNC molecules, imparting reduced polar surface characteristics and enhancing the overall mechanical properties of the composites.

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