To mitigate shock forces in collision events, thin-walled members are used as energy absorber. In this article, crashworthiness of single-cell and multi-cell S-shaped members with various crosssections including triangular, square, hexagonal, decagon and circular were investigated under axial dynamic loading using finite element code LS-DYNA. Furthermore, crashworthiness of the S-rails with the same outer tubes and different inner ones was studied as well. The multi-cell members employed in this task were doublewalled tubes with several ribs connecting the inner and outer tubes together. Modified multi criteria decision making method known as complex proportional assessment (COPRAS) was used to rank the members using three conflicting crashworthiness criteria namely specific energy absorber (SEA), peak crash force (Fmax) and crash force efficiency (CFE). Moreover, the multi-cell S-shaped members were found to perform better than single-cell ones in terms of crashworthiness. In addition, the multi-cell S-rail with decagonal cross-section was found as the best energy absorber, and also the Srail having the same inner and outer tube with decagonal crosssection displayed desirable crashworthiness performance. Optimum geometry of this S-rail was eventually obtained from the parametric study.
Now equipped with touch trigger probes machine tools are increasingly used to measure workpieces for various tasks such as rapid setup, compensation of final tool paths to correct part deflections and even verify conformity to finished tolerances. On five-axis machine tools, the use of data acquired for different rotary axes positions angles brings additional errors into play, thus increasing the measurement errors. The estimation of the machine geometric error sources, using such methods as the scale and master ball artefact (SAMBA) method, and their use to calibrate machine tools may enhance five-axis on-machine metrology. The paper presents the use of the ball dome artefact to validate the accuracy improvement when using a calibrated model to process the machine tool axis readings. The inter-axis errors and the scale gain errors were targeted for correction as well the measuring tool length and lateral offsets. Worst case and mean deviations between the reference artefact geometry and the on-machine tool measurement is reduced from 176 and 70 µm down to 31 and 12 µm for the nominal and calibrated machine stylus tip offsets respectively.
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