Shape morphing implicates that a specific condition leads to a morphing reaction. The material thus transforms from one shape to another in a predefined manner. In this paper, not only the target shape but rather the evolution of the material's shape as a function of the applied strain is programmed. To rationalize the design process, concepts from informatics (processing functions, for example, Poisson's ratio (PR) as function of strain: ν = f(ε) and if‐then‐else conditions) will be introduced. Three types of shape morphing behavior will be presented: (1) achieving a target shape by linearly increasing the amplitude of the shape, (2) filling up a target shape in linear steps, and (3) shifting a bulge through the material to a target position. In the first case, the shape is controlled by a geometric gradient within the material. The filling kind of behavior was implemented by logical operations. Moreover, programming moving hillocks (3) requires to implement a sinusoidal function εy = sin (εx) and an if‐then‐else statement into the unit cells combined with a global stiffness gradient. The three cases will be used to show how the combination of mechanical mechanisms as well as the related parameter distribution enable a programmable shape morphing behavior in an inverse design process.
Additive manufacturing offers a great potential for the production of objects with a tailor-made inner structure especially in combination with material development in the field of polymer compounds. However, the design possibilities for the inner structure depend on printing resolution, accuracy, and reproducibility. The quality of small filigree objects printed by additive manufacturing processes for polymer materials like fused filament fabrication (FFF) depends on the polymer material itself as well as on the processing parameters in the additive manufacturing technology used. Here, the production of small porous structures by FFF with an Ultimaker 3 is analyzed using polylactic acid (PLA) as well as polymer compounds of PLA containing carbon nanotubes (CNTs) and polyvinyl alcohol (PVA) containing titanium dioxide (TiO 2 ). The influences of the calibration of the building plate, the heights of the 1 st , 2 nd , and 3 rd layers, and of particulate additives on the printing behavior of the polymer compound, and hence the resulting accuracy of the width of single printed lines, are studied. Additionally, the printing of lattice-like scaffold structures using PLA/CNT forming the structure and PVA/TiO 2 as soluble support structure is described.
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