Improved
materials designed specifically for 3D printing are required
before the technology becomes ubiquitous; however, trial and error
printing parameter development is hindering progress. We describe
an innovative Raman data analysis method to map conversion through
cross-sectioned 3D printed layers. The method alleviates two common
complications present in Raman spectroscopy, varying baselines and
normalization of spectra, resulting in high quality chemical maps
showing the monomer to polymer conversion profile throughout a 3D
printed part. The conversion profile is used to demonstrate the impact
of “overlap” between slices (layer thickness) on the
providing sufficient structural strength during printing while also
maintaining resolution. A simple printing process using “infinite
cure” to determine the layer thickness that can be cured to
a sufficient level to become solid has been identified as a means
to optimize photoinitiator and photoabsorber levels, exposure, and
time.
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