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As LiCoO 2 cathodes are charged, delithiation of the LiCoO 2 active material leads to an increase in the lattice spacing, causing swelling of the particles. When these particles are packed into a bicontinuous, percolated network, as is the case in a battery electrode, this swelling leads to the generation of significant mechanical stress. In this study we performed coupled electrochemical-mechanical simulations of the charging of a LiCoO 2 cathode in order to elucidate the mechanisms of stress generation and the effect of charge rate and microstructure on these stresses. Energy dispersive spectroscopy combined with scanning electron microscopy imaging was used to create 3D reconstructions of a LiCoO 2 cathode, and the Conformal Decomposition Finite Element Method is used to automatically generate computational meshes on this reconstructed microstructure. Replacement of the ideal solution Fickian diffusion model, typically used in battery simulations, with a more general non-ideal solution model shows substantially smaller gradients of lithium within particles than is typically observed in the literature. Using this more general model, lithium gradients only appear at states of charge where the open-circuit voltage is relatively constant. While lithium gradients do affect the mechanical stress state in the particles, the maximum stresses are always found in the fully-charged state and are strongly affected by the local details of the microstructure and particle-to-particle contacts. These coupled electrochemical-mechanical simulations begin to yield insight into the partitioning of volume change between reducing pore space and macroscopically swelling the electrode. Finally, preliminary studies that include the presence of the polymeric binder suggest that it can greatly impact stress generation and that it is

Typical lithium-ion battery electrodes are porous composites comprised of active material, conductive additives, and polymeric binder, with liquid electrolyte filling the pores. The mesoscale morphology of these constituent phases has a significant impact on both electrochemical reactions and transport across the electrode, which can ultimately limit macroscale battery performance. We reconstruct published X-ray computed tomography (XCT) data from a NMC333 cathode to study mesoscale electrode behavior on an as-manufactured electrode geometry. We present and compare two distinct models that computationally generate a composite binder domain (CBD) phase that represents both the polymeric binder and conductive additives. We compare the effect of the resulting CBD morphologies on electrochemically active area, pore phase tortuosity, and effective electrical conductivity. Both dense and nanoporous CBD are considered, and we observe that acknowledging CBD nanoporosity significantly increases effective electrical conductivity by up to an order of magnitude. Properties are compared to published measurements as well as to approximate values often used in homogenized battery-scale models. All reconstructions exhibit less than 20% of the standard electrochemically active area approximation. Order of magnitude discrepancies are observed between two popular transport simulation numerical schemes (finite element method and finite volume method), highlighting the importance of careful numerical verification.

Lithium metal anodes are critical enablers for high energy density next generation batteries, but they suffer from poor morphology control and parasitic reactions. Recent experiments have shown that an external packing force on Li metal batteries with liquid electrolytes extends their lifetimes by inhibiting the growth of dendritic structures during Li deposition. However, the mechanisms by which pressure affects dendrite formation and growth have not been fully elucidated. For

Lithium-ion battery electrodes rely on a percolated network of solid particles and binder that must maintain a high electronic conductivity in order to function. Coupled mechanical and electrochemical simulations may be able to elucidate the mechanisms for capacity fade. We present a framework for coupled simulations of electrode mechanics that includes swelling, deformation, and stress generation driven by lithium intercalation. These simulations are performed at the mesoscale, which requires 3D reconstruction of the electrode microstructure from experimental imaging or particle size distributions. We present a novel approach for utilizing these complex reconstructions within a finite element code. A mechanical model that involves anisotropic swelling in response to lithium intercalation drives the deformation. Stresses arise from small-scale particle features and lithium concentration gradients. However, we demonstrate, for the first time, that the largest stresses arise from particle-to-particle contacts, making it important to accurately represent the electrode microstructure on the multi-particle scale. Including anisotropy in the swelling mechanics adds considerably more complexity to the stresses and can significantly enhance peak particle stresses. Shear forces arise at contacts due to the misorientation of the lattice structure. These simulations will be used to study mechanical degradation of the electrode structure through charge/discharge cycles. Capacity fade in lithium-ion batteries (LIB) is potentially influenced by a large number of mechanisms, 1 one of which is mechanical degradation of the electrode microstructure. Both electrodes experience mechanical deformation, and in this paper, we focus on the cathode of the lithium-cobalt-oxide (LiCoO 2 , or LCO) system.2 Cathodes are made up of a three-dimensional (3D), percolating, bicontinuous network consisting of solid, electroactive particles, a polymer binder, and electrolyte. The bicontinuous nature of this network is critical, as Li + ions must be able to transport from the anode, through the separator, to any particle in the cathode via the electrolyte. At the same time, electrons must be able to transport through the solid particle network to the current collector. Any particle that becomes physically isolated from, or poorly connected to, its network or from the electrolyte does not contribute to the electrochemical reactions, resulting in capacity loss.One way in which particles may become disconnected from their network is by the swelling, shrinking, and fracture mechanisms that may occur through many charge-discharge cycles.3-6 As lithium intercalates into the electrode particles, the crystal lattice spacing may change either isotropically or anisotropically. For LiCoO 2 cathodes in particular, the crystal lattice shrinks anisotropically upon lithium intercalation 7,8 As was measured by Reimers and Dahn, 7 and later in more detail by Amatucci et al., 8 the lattice shrinkage upon lithiation can be quite significant and is anisotropic in n...