The percolation of carbon nanotubes (CNT) in an electrical insulating ceramic is studied for the first time. The in situ synthesis of the CNT (0.2-25 vol%) by a CCVD route allows to achieve their homogeneous distribution in the spinel matrix. Up to 11 vol% CNT, the DC electrical conductivity (rÞ is well fitted by the scaling law of the percolation theory r ¼ kðp À p c Þ t with a low percolation threshold p c ¼ 0:64 vol%. At the threshold, r jumps over seven order of magnitude (from 10 À10 to 0.0040 S cm À1) and then reaches a maximum at 8.5 S cm À1. The results are discussed in relation with the characteristics of the CNT, their damaging during the hot-pressing at 1300°C and the microstructure of the composites. CNT-ceramic composites become attractive materials not only for their enhanced mechanical properties, but also for the possibility to tailor the electrical conductivity through the CNT content.
International audienceThe synthesis of carbon nanotubes from an oxide solid solution foam is reported for the first time. A foam of Mg0.9Co0.1Al2O4 solid solution is prepared by the gelcasting-foam method using notably mono- and di-functional acrylate monomers. Using a surfactant in the alkylpolyglucoside family allows to prevent structure changes in the foam before the onset of polymerisation. The wet ceramic foam is dried in air, producing a foam with an open porosity. Total porosity is equal to about 98% and the diameter of the pores is in the range 25-300 mm, about 90% being smaller than 200 mm. The Mg0.9Co0.1Al2O4 foam is reduced in H2-CH4 atmosphere, giving rise to a CNTs-Co MgAl2O4 composite foam. Using the foam instead of the corresponding powder allows a fourfold increase in the production of carbon nanotubes, more than 95% of which have only 1 (70%) or 2 walls
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