The influence of injection gas type on second mode instabilities is researched on a 7 • half-angle cone at Mach 7. The wind tunnel model of 594.5 mm length with a sharp nosetip is fitted with a porous aluminium patch that spans 60 • in azimuth and 25 mm in axial length. Four different gases are injected into the boundary layer flow, namely nitrogen, carbon dioxide, helium and argon. Three different tunnel test conditions with different Re u provide a variety of amplification levels of the second mode instability at the injection location. Frequency data is obtained using PCB sensors and the density boundary layer thickness is inferred from high speed z-type schlieren images. Early analysis of initial data shows a drop in second mode frequency and second mode power behind the injector. If transition is not caused the effect weakens further downstream. Higher blowing ratios caused a stronger decrease in frequency and also reduced the power in the frequency band more. Larger blowing ratios are required at lower Re u to achieve the same effect. The observed boundary layer thickness, as inferred from schlieren images, followed comparable dynamics. A larger blowing ratio of the same coolant gas lead to more thickening, while Helium had a significantly stronger total effect than carbon dioxide. Preliminary results suggest that helium injection at a moderate rate causes the second mode peak to be disproportionally damped and its bandpower to be significantly reduced. A strongly simplified analytical model suggest that the mechanical increase in boundary layer thickness alone may not be sufficient to explain all observed outcomes.
Internal cooling passages of turbine blades have long been at risk to blockage through the deposition of sand and dust during fleet service life. The ingestion of high volumes of volcanic ash (VA) therefore poses a real risk to engine operability. An additional difficulty is that the cooling system is frequently impossible to inspect in order to assess the level of deposition. This paper reports results from experiments carried out at typical high pressure (HP) turbine blade metal temperatures (1163 K to 1293 K) and coolant inlet temperatures (800 K to 900 K) in engine scale models of a turbine cooling passage with film-cooling offtakes. Volcanic ash samples from the 2010 Eyjafjallajökull eruption were used for the majority of the experiments conducted. A further ash sample from the Chaiten eruption allowed the effect of changing ash chemical composition to be investigated. The experimental rig allows the metered delivery of volcanic ash through the coolant system at the start of a test. The key metric indicating blockage is the flow parameter (FP), which can be determined over a range of pressure ratios (1.01–1.06) before and after each experiment, with visual inspection used to determine the deposition location. Results from the experiments have determined the threshold metal temperature at which blockage occurs for the ash samples available, and characterize the reduction of flow parameter with changing particle size distribution, blade metal temperature, ash sample composition, film-cooling hole configuration and pressure ratio across the holes. There is qualitative evidence that hole geometry can be manipulated to decrease the likelihood of blockage. A discrete phase computational fluid dynamics (CFD) model implemented in Fluent has allowed the trajectory of the ash particles within the coolant passages to be modeled, and these results are used to help explain the behavior observed.
Internal cooling passages of turbine blades have long been at risk to blockage through the deposition of sand and dust during fleet service life. The ingestion of high volumes of volcanic ash therefore poses a real risk to engine operability. An additional difficulty is that the cooling system is frequently impossible to inspect in order to assess the level of deposition. This paper reports results from experiments carried out at typical HP turbine blade metal temperatures (1163K to 1293K) and coolant inlet temperatures (800K to 900K) in engine scale models of a turbine cooling passage with film-cooling offtakes. Volcanic ash samples from the 2010 Eyjafjallajökull eruption were used for the majority of the experiments conducted. A further ash sample from the Chaiten eruption allowed the effect of changing ash chemical composition to be investigated. The experimental rig allows the metered delivery of volcanic ash through the coolant system at the start of a test. The key metric indicating blockage is the flow parameter which can be determined over a range of pressure ratios (1.01–1.06) before and after each experiment, with visual inspection used to determine the deposition location. Results from the experiments have determined the threshold metal temperature at which blockage occurs for the ash samples available, and characterise the reduction of flow parameter with changing particle size distribution, blade metal temperature, ash sample composition, film-cooling hole configuration and pressure ratio across the holes. There is qualitative evidence that hole geometry can be manipulated to decrease the likelihood of blockage. A discrete phase CFD model implemented in Fluent has allowed the trajectory of the ash particles within the coolant passages to be modelled, and these results are used to help explain the behaviour observed.
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