Most of the world's hydrogen supply is currently obtained by reforming hydrocarbons. 'Reformate' hydrogen contains significant quantities of CO that poison current hydrogen fuel-cell devices. Catalysts are needed to remove CO from hydrogen through selective oxidation. Here, we report first-principles-guided synthesis of a nanoparticle catalyst comprising a Ru core covered with an approximately 1-2-monolayer-thick shell of Pt atoms. The distinct catalytic properties of these well-characterized core-shell nanoparticles were demonstrated for preferential CO oxidation in hydrogen feeds and subsequent hydrogen light-off. For H2 streams containing 1,000 p.p.m. CO, H2 light-off is complete by 30 (composite function)C, which is significantly better than for traditional PtRu nano-alloys (85 (composite function)C), monometallic mixtures of nanoparticles (93 (composite function)C) and pure Pt particles (170 ( composite function)C). Density functional theory studies suggest that the enhanced catalytic activity for the core-shell nanoparticle originates from a combination of an increased availability of CO-free Pt surface sites on the Ru@Pt nanoparticles and a hydrogen-mediated low-temperature CO oxidation process that is clearly distinct from the traditional bifunctional CO oxidation mechanism.

The interaction of the metal and support in oxide-supported transition-metal catalysts has been proven to have extremely favorable effects on catalytic performance. Herein, mesoporous Co3O4, NiO, MnO2, Fe2O3, and CeO2 were synthesized and utilized in CO oxidation reactions to compare the catalytic activities before and after loading of 2.5 nm Pt nanoparticles. Turnover frequencies (TOFs) of pure mesoporous oxides were 0.0002–0.015 s(–1), while mesoporous silica was catalytically inactive in CO oxidation. When Pt nanoparticles were loaded onto the oxides, the TOFs of the Pt/metal oxide systems (0.1–500 s(–1)) were orders of magnitude greater than those of the pure oxides or the silica-supported Pt nanoparticles. The catalytic activities of various Pt/oxide systems were further influenced by varying the ratio of CO and O2 in the reactant gas feed, which provided insight into the mechanism of the observed support effect. In situ characterization using near-edge X-ray absorption fine structure (NEXAFS) and ambient-pressure X-ray photoelectron spectroscopy (APXPS) under catalytically relevant reaction conditions demonstrated a strong correlation between the oxidation state of the oxide support and the catalytic activity at the oxide–metal interface. Through catalytic activity measurements and in situ X-ray spectroscopic probes, CoO, Mn3O4, and CeO2 have been identified as the active surface phases of the oxide at the interface with Pt nanoparticles.

Three series of bimetallic nanoparticle catalysts (Rh(x)Pd(1-x), Rh(x)Pt(1-x), and Pd(x)Pt(1-x), x = 0.2, 0.5, 0.8) were synthesized using one-step colloidal chemistry. X-ray photoelectron spectroscopy (XPS) depth profiles using different X-ray energies and scanning transmission electron microscopy showed that the as-synthesized Rh(x)Pd(1-x) and Pd(x)Pt(1-x) nanoparticles have a core-shell structure whereas the Rh(x)Pt(1-x) alloys are more homogeneous in structure. The evolution of their structures and chemistry under oxidizing and reducing conditions was studied with ambient-pressure XPS (AP-XPS) in the Torr pressure range. The Rh(x)Pd(1-x) and Rh(x)Pt(1-x) nanoparticles undergo reversible changes of surface composition and chemical state when the reactant gases change from oxidizing (NO or O(2) at 300 degrees C) to reducing (H(2) or CO at 300 degrees C) or catalytic (mixture of NO and CO at 300 degrees C). In contrast, no significant change in the distribution of the Pd and Pt atoms in the Pd(x)Pt(1-x) nanoparticles was observed. The difference in restructuring behavior under these reaction conditions in the three series of bimetallic nanoparticle catalysts is correlated with the surface free energy of the metals and the heat of formation of the metallic oxides. The observation of structural evolution of bimetallic nanoparticles under different reaction conditions suggests the importance of in situ studies of surface structures of nanoparticle catalysts.