Indonesia is the largest palm plantation that reaches 32 million tonnes palm oil production per year with 84 million tones Palm Oil Mill Effluent (POME) as liquid waste. POME contains many organic substances. The quality of POME for its utilization is generally measured in COD which has range 30000 -100.000 ppm. Microbial convertion for biogas especially for bio-H2 enrichment, the active sludge was pretreated physically to suppress methanogenesis microbes. H2 Biogas production was conducted at pH 5-6. Additional 10% phosphate buffer was done in the beginning only. The production of H2 biogas was influenced by hydrostatic pressure in closed batch system. Inoculumsmedium ratio also influenced the H2 biogas productivity, reached 0.7 ml/ml POME with more than 50% H2. Scaling up anaerobic in 2.5 L working volume bioreactor, H2 biogas productivity reached 0.86 ml/ml POME by 10% inoculums because of no hydrostatic pressure. In bio-reactor, H2-CO2 in H2 biogas was affected by the amount of active sludge. In the beginning of H2 biogas, H2 reached 80%. However, at subsequence process, fed batch, with retention time 2.5 day and 3 days H2 biogas production, the active sludge was accumulated and caused the decreasing H2, finally only 46% at the 3rd day. The consortium tended to produce more CO2 as the result of primary metabolite rather than H2. Raising inoculums to level 15% improved productivity only in the beginning but H2 content was getting less, only 59%. Additional feeding would cause more accumulation sludge and more decreasing H2 content to 31% on the 3rd day. Thus, the ratio of active sludge and substrate availability must be controlled to gain optimum H2. Limited substrate will cause the direction of bio-conversion more in CO2 rather than H2.
Slow release fertilizer (SRF) of urea is prepared by using zeolite as the matrix. Mixing of urea and zeolite is carried out in orbiting screw mixer. The effects of rotation speed and orbital speed of the mixer and particle size on power consumption, homogeneity, mixing time and specific energy consumption are evaluated. The experimental results show that higher orbital speed gives higher power consumption. Power consumption is dominated by mixer rotation motion. Smaller particle size needs higher power for mixing process. Nitrogen mass fraction ranges from 0.45 to 0.49 when mixture reaches homogeneity. The mixing time required is about 5-12 minutes for particle size of >60 and >80 mesh and 7-14 minutes for particle size of >50 mesh. At constant orbit speed, the higher the screw rotation speed, the shorter time needed to reach mixture homogeneity. Specific energy consumption of mixing process increases with decreasing particle size. For the three particle size groups of >80 mesh, >60 mesh and >50 mesh, the lowest specific energy consumption is given by combination of orbital speed of 5 rpm and rotation speed of 50 rpm; while for particle size of >60 mesh and >80 mesh, it can obtained by combination of orbital speed of 5 rpm and rotation speed of 67,5 rpm and orbital speed 5 rpm and rotation speed 30 rpm, respectively. The lowest specific energy consumptions is gained by combination of orbital and rotation speeds of 5 and 50 rpm with particle size of >50 mesh.
In this work we have investigated mixing in a modified orbiting screw mixer (MOSM) designed for solid-solid mixing. Mixing was carried out using urea powder and natural zeolite powder (UZ) of three varying particle sizes (50-60, 60-80 and 80 mesh). Power consumption was calculated from the measured torque of orbit and screw, obtained from computerized records. It was found that the mixing process in the modified orbiting screw mixer with air injection required a lower power consumption for each particle-size group when compared to mixing without air injection. With UZ mixing in MOSM with air injection, the lowest E was obtained for the 60-80 mesh particle-size group (4,297 Joule/kg-1), whereas when mixing without air injection, the value was 10,296 J/kg. The best mixing operation in this experiment was achieved at N Fr = 1.18x10-3 and in the range of values N Re ≈ 8.77x10 7 to 2.63x10 8. Moreover, in this study, we have developed an equation to estimate the power consumption required for mixing and determined its correlation with dimensionless numbers.
Bio-desulfurization generally involves the oxidation of sulfide to sedimented, sulfur compounds in microaerobic conditions and is applied at biogas power plants by the palm oil industry. In this work, microbes were screened from various sources, including microalgae, coal waste, Palm Oil Mill Effluent (POME), and cow manure. Screening of potential microbes was conducted using synthetic chemical reagent as the sulfur source. Decomposition of sulfur sources, like Na 2 S 2 O 3 , has been observed through microbial process whereas sulfur was separated into sedimented other sulfur compounds. Screenings were first conducted in modified growth media followed by screening with selective media for Thiobacillus. With the selective media, the treatment was continued with the addition of a sulfur source to see if the microbes are able to convert the sulfur to sulfuric acid or other sulfur compounds as sediment. The preferred microbe would be chosen and applied to the bioscrubber system at Terantam, Indonesia. This work could also be applicable to biogas generation from POME where H 2 S content is more than 1,200 ppm, which is corrosive to the biogas engine. Finally, we propose a two-step desulfurization in which H 2 S is absorbed by an alkali solution followed by sulfur separation.
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