The thermal performance of closed-cell foams as an insulation device depends on the thermal conductivity. In these systems, the heat transfer mode associated with the convective contribution is generally ignored, and studies are based on the thermo-physical properties that emerge from the conductive contribution, while others include a term for radiative transport. The criterion found in the literature for disregarding convective heat flux is the cell diameter; however, the cell size for which convection is effectively suppressed has not been clearly disclosed, and it is variously quoted in the range 3–10 mm. In practice, changes in thermal conductivity are also attributed to the convection heat transfer mode; hence, natural convection in porous materials is worthy of research. This work extends the field of study of conjugate heat transfer (convection and conduction) in cellular materials using microstructure-based finite element analysis. For air-based insulating materials, the criteria to consider natural convection (Ra=103) is met by cavities with sizes of 9.06 mm; however, convection is developed into several cavities despite their sizes being lower than 9.06 mm, hence, the average pore size that can effectively suppress the convective heat transfer is 6.0 mm. The amount of heat transported by convection is about 20% of the heat transported by conduction within the foam in a Ra=103, which, in turn, produces an increasing average of the conductivity of about 4.5%, with respect to a constant value.
Lead was recovered through a direct smelting reduction route from a lead concentrate by using mixtures of Na2CO3 and SiC to 1000 °C. The lead concentrate was obtained from the mining State of Zacatecas, México by traditional mineral processing and froth flotation. The experimental trials showed that 86 wt.% of lead with a purity up to 97% can be recovered from the lead concentrate by a single step reduction process when 40 wt.% Na2CO3 and 0.4 g SiC were used in the initial charge. The process was modeled in the thermodynamic software FactSage 7.3 to evaluate the effect of adding different amounts of Na2CO3 on the lead recovery rates while holding constant the SiC amount and temperature. The stability phase diagram obtained showed that an addition of 34 wt.% Na2CO3 was enough to reach the highest lead recovery. It was observed that the interaction of Na2CO3 and SiC at a high temperature promotes the formation of C and Na2O, and SiO2, respectively, where the Na2O partially bonds with silica and sulfur forming Na2S and sodium silicates which may decrease the SO2 emissions and increase the weather degradation of the slag. The PbS was mainly reduced by the produced C and CO formed by the interaction between Na2CO3 and SiC at 1000 °C. The predicted results reasonably match with those obtained experimentally in the lead recovery rates and compounds formation.
Ductile iron (DI) can acquire various properties with the addition of alloying elements and through heat treatment. In this work, the effects of vanadium and molybdenum on the microstructure and corrosion resistance of DI and austempered ductile iron (ADI) were studied. Corrosion resistance was evaluated by potentiodynamic polarization techniques in 0.5 M H2SO4, 0.5 M NaCl, and 05 M NaOH as electrolyte. The ADI alloyed with vanadium presented anupper ausferritic microstructure consisting of broad ferrite needles, while the combination of vanadium and molybdenum allows obtaining a fine microstructure composed of ausferrite and thin needles of ferrite; this microstructure improves the corrosion resistance in NaCI and NaOH. The DI’s showed corrosion due to the galvanic pair between the graphite nodule and the ferrite; however, a high amount of carbide increases the corrosion resistance in H2SO4.
This paper presents a computational study on bottom gas injection in a cylindrical tank. The bubble formation at submerged orifices, bubble rising, and interactions between bubbles and bubbles with the free surface were studied using the conservative level set method (CLSM). Since the gas injection is an important technique in various fields and this process is quite complicated, the scenario was chosen to quantify the efficacy of the CLSM to describe the gas-liquid complex interactions with fast changes in the surface tension force and buoyancy force. The simulation accuracy is verified with the grid convergence index (GCI) approach and Richardson Extrapolation (RE) and is validated by comparing the numerical results with experimental observations, theoretical equations, and published data. The results show that the CLSM accurately reproduces the bubble formation frequency, and that it can handle complicated bubble shapes. Moreover, it captures the challenging phenomena of interaction between bubbles and free surface, the jet of liquid produced when bubbles break through the free surface, and the rupture of the film of liquid. Therefore, the CLSM is a robust numerical technique to describe gas-liquid complex interactions, and it is suited to simulate the gas injection operation.
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