ABSTRACT:We have developed high-performance biomass-based plastics that consist of poly(lactic acid) (PLA) and kenaf fiber, which fixates CO 2 efficiently. Adding this fiber to PLA greatly increases its heat resistance (distortion temperature under load) and modulus and also enhances its crystallization, so the ease of molding this material is improved. Eliminating the short particles from the kenaf fiber improves its effect on the impact strength. Kenaf fiber without the particles exhibits effects on these characteristics of PLA practically comparable to the effects of glass fiber. Furthermore, adding a flexibilizer (a copolymer of lactic acid and aliphatic polyester) to the composites improves their strength. These composites (PLA/kenaf fiber and PLA/ kenaf fiber/flexibilizer) show good practical characteristics for housing materials of electronic products in comparison with petroleum-based plastics used in housing such as glassfiber-reinforced acrylonitrile-butadien-styrene (ABS) resin.

Bio-based polymer composite was successfully fabricated from plant-derived kenaf fiber (KF) and renewable resource-based biodegradable polyester, poly(Llactide) (PLLA), by melt-mixing technique. The effect of the KF weight contents (0, 10, 20, and 30 wt %) on crystallization behavior, composite morphology, mechanical, and dynamic mechanical properties of PLLA/KF composites were investigated. It was found that the incorporation of KF significantly improves the crystallization rate and tensile and storage modulus. The crystallization of PLLA can be completed during the cooling process from the melt at 58C/min with the addition of 10 wt % KF. It was also observed that the nucleation density increases dramatically and the spherulite size drops greatly in the isothermal crystallization with the presence of KF. In addition, with the incorporation of 30 wt % KF, the half times of isothermal crystallization at 1208C and 1408C were reduced to 46.5% and 28.1% of the pure PLLA, respectively. Moreover, the tensile and storage modulus of the composite are improved by 30% and 28%, respectively, by the reinforcement with 30% KF. Scanning electron microscopy observation also showed that the crystallization rate and mechanical properties could be further improved by optimizing the interfacial interaction and compatibility between the KF and PLLA matrix. Overall, it was concluded that the KF could be the potential and promising filler for PLLA to produce biodegradable composite materials, owing to its good ability to improve the mechanical properties as well as to accelerate the crystallization of PLLA.

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Plant-derived kenaf fiber (KF)-reinforced poly(e-caprolactone) (PCL) biocomposites were successfully fabricated by the melt mixing technique. The crystallization behavior, morphology, and mechanical and dynamic mechanical properties of PCL/KF composites with various KF weight contents were investigated. The crystallization rate, tensile and storage moduli significantly improved as compared to the virgin polymer. The half times of PCL/KF composite (20 wt % fiber content) in isothermal crystallization at 408C and 458C reduced to 31.6% and 42.0% of the neat PCL, respectively. Moreover, the tensile and storage modulus of the composite are improved by 146% and 223%, respectively, by the reinforcement with 30% KF. The morphology evaluated by SEM indicates good dispersion and adhesion between KF and PCL. Overall, these findings reveal that KF can be a potential reinforcement for the biodegradable polymer composites owing to its good ability to improve the mechanical properties as well as crystallization rate.

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