This study presents a simple but highly versatile method of fabricating picoliter-volume hydrogel patterns on poly(dimethylsiloxane) (PDMS) substrates. Hydrophilic regions were prepared on hydrophobic PDMS plates by trapping and melting functional polymer particles and performing subsequent reactions with partially oxidized dextran. Small aliquots of a gelation solution were selectively trapped on the hydrophilic areas by a simple dipping process that was utilized to make thin hydrogel patterns by the in situ gelation of a sol solution. Using this process, we successfully formed calcium alginate, collagen I, and chitosan hydrogels with a thickness of several micrometers and shapes that followed the hydrophilized regions. In addition, alginate and collagen gel patterns were used to capture cells with different adhesion properties selectively on or off the hydrogel structures. The presented strategy could be applicable to the preparation of a variety of hydrogels for the development of functional biosensors, bioreactors, and cell cultivation platforms.

This paper describes a facile technique to pattern reactive microdomains inside polydimethylsiloxane microchannels by utilizing polymer particles as the carrier of functional groups. The air/liquid interface formed in microchannels equipped with microwells exerts lateral force on the particles, trapping particles only inside the wells. We then fix the polymer matrix on the wells by melting the trapped particles to form reactive domains with flexible shapes and high resolution. We employed monodisperse poly(styrene-co-glycidyl methacrylate) microparticles having an epoxy group and patterned various types of microdomains with a resolution of several micrometers. Several tests confirmed the presence of the epoxy group and the flatness of the patterned domain. The presented scheme provides a new way of preparing highly functional microsystems by using simple operations and would be useful for various applications, including local patterning of graft polymers and the site-specific cultivation of cells in a confined space.