The synthesis of ultrathick concentrated poly-(methyl methacrylate) (PMMA) brushes by atom transfer radical polymerization (ATRP) was investigated. The reactions were performed with a catalyst system of Cu(I)Br/dinonyl-2,2′bipyridine (dN-bipy) and Cu(II)Br 2 /dN-bipy at 60 °C under a high pressure of 500 MPa. The equilibrium constant for this catalyst system was determined to be 1.5 × 10 −6 , which followed the kinetics study and indicated good polymerization rate control. Under the high pressure of 500 MPa, a micrometer scale thick PMMA brush was obtained. During chain growth under the high pressure, the concentration of the deactivator catalyst was demonstrated to significantly affect the graft density of PMMA brushes, which was correlated to the number of monomers added in activation−deactivation cycles. A novel "cutoff" experiment and gel permeation chromatography demonstrated similar propagation for free polymers and graft polymers even under high pressure.
Very-thick, concentrated
brushes of poly(methyl methacrylate) (PMMA)
were synthesized by surface-initiated atom transfer radical polymerization
in N,N-diethyl-N-methyl-N-(2-methoxyethyl)ammonium bis(trifluoromethanesulfonyl)imide,
an ionic liquid (IL) solvent. Notably, the high polymerization rate
in this IL produced 700 nm-thick PMMA brushes, while the grafting
density was observed to increase with increasing feed concentration
of a deactivator catalyst (Cu(II)Cl2/ligand), suggesting
that grafting density is significantly determined by chain growth
during a single activation cycle. A concentrated PMMA brush, with
a number-average molecular weight of 1.28 × 106, a
polydispersity index of 1.23, a brush-layer thickness of 510 nm, and
a grafting density of 0.30 chains nm–2, was successfully
synthesized by taking advantage of the IL effect that provides a higher
propagation rate constant and a lower termination rate constant. Further
increases in the brush-layer thickness were achieved by moderately
pressurizing the polymerization medium (i.e., by the combined use
of the IL solvent and pressure), and an approximately 1 μm-thick
concentrated polymer brush was conveniently synthesized at 50 MPa.
Comb-shaped poly(methyl methacrylate)s (PMMAs) with various mass fractions and various molecular weights of the side chains were prepared by free-radical polymerization followed by atom transfer radical polymerization (ATRP). The rheological properties were characterized in linear-viscoelasticity and in uniaxial extensional flow. Due to branching and thereby slow relaxation of the backbone, significant strain hardening was observed and well analyzed by the molecular stress function (MSF) model. The model parameter f max 2 increased with increasing M n,bb at almost constant M n,br and p, and with increasing p at almost constant Φ n,br , where M n,bb and M n,br are the number-average molecular weights of the backbone and the branched chains, and p and Φ n,br are the average number per backbone and the number-average mass fraction of the branched chains, respectively. These results provide guidelines for the polymer design with the aim of enhancing strain hardening in elongational flow.
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