Additive manufacturing (AM) promises considerable advantages over conventional manufacturing to meet the growing demand for customized products and faster delivery times. Consider a mobile mini-factory, that is, a vehicle equipped with an AM facility, which can simultaneously produce and transport the final products to the customers. The overlapping of production and transportation processes allows potential savings on customer delivery lead times and inventory holding costs, thereby facilitating on-demand fulfillment of the orders of intricate products. Based on this situation and motivated by a recent Amazon patent, we introduce a novel routing optimization problem called Simultaneous Production and Transportation Problem (SPTP) in this study. Given a set of customers and their respective orders with associated production time and delivery due dates, SPTP minimizes the trip time for the AM installed vehicle while meeting the customers’ stipulated due dates for all deliveries. We formulate the problem using a mixed integer linear program, discuss several valid inequalities to strengthen the formulation, and discuss a cutting-plane-based exact solution approach. We also design a variable neighborhood search metaheuristic to solve larger instances of SPTP very efficiently. The effectiveness of the exact and heuristic solution approaches is demonstrated using extensive computational experiments. The study also explores the interaction between production and travel times in SPTP and how the problem compares with the traveling salesman problem and the single machine scheduling problem, each of which may be viewed as special cases of SPTP. Further, the problem involves a trade-off between the total trip time and the tardiness of the deliveries. Therefore, an extension of the proposed formulation is also proposed with interesting managerial insights on identifying appropriate trip time-tardiness combinations using an illustrative example. Supplemental Material: The online appendices are available at https://doi.org/10.1287/trsc.2022.1195 .
The team orienteering problem (TOP) requires a team of time-constrained agents to maximize the total collected profit by serving a subset of given customers. The exact solution approaches for TOP in the literature have considered only the case of identical agents, even though the heterogeneity of the agents is of essence in many applications. The heuristic approaches, on the other hand, although providing good feasible solutions, do not offer any measure of solution quality, such as an optimality gap. In this study, we consider an extension of the conventional TOP in which the agents are allowed to be identical as well as completely nonidentical. We explore a Lagrangian relaxation based approach that simultaneously obtains tight upper and lower bounds on the optimal solution of the problem and, therefore, provides a measure of solution quality by way of duality gap. Our algorithm achieves an average gap of less than 2% within an average time of around 120 s across 135 randomly generated instances with up to 100 customers and five nonidentical agents. We also introduce a new set of valid symmetry breaking constraints that significantly improves the effectiveness of our formulation and Lagrangian implementation for the case of identical agents. For the three most difficult sets of benchmark instances for TOP with identical agents, our approach achieves upper bounds that are, on average, 1.08% above the best-known solutions, and feasible solutions that are 0.35% below the best-known solutions. The average time taken to solve these problems was about 115 s.
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