The metrology of membrane structures, especially inflatable, curved, optical surfaces, remains challenging. Internal pressure, mechanical membrane properties, and circumferential boundary conditions imbue highly dynamic slopes to the final optic surface. Here, we present our method and experimental results for measuring a 1 m inflatable reflector’s shape response to dynamic perturbations in a thermal vacuum chamber. Our method uses phase-measuring deflectometry to track shape change in response to pressure change, thermal gradient, and controlled puncture. We use an initial measurement as a virtual null reference, allowing us to compare 500 mm of measurable aperture of the concave f/2, 1-meter diameter inflatable optic. We built a custom deflectometer that attaches to the TVAC window to make full use of its clear aperture, with kinematic references behind the test article for calibration. Our method produces 500 × 500 pixel resolution 3D surface maps with a repeatability of 150 nm RMS within a cryogenic vacuum environment (T = 140 K, P = 0.11 Pa).
With an inflatable membrane, a space antenna having an order of magnitude larger photon collection area as compared to the state of the art is feasible. An integrated and comprehensive study has been performed by the scientists and engineers team at NASA Goddard, Northrup Grumman, L'Garde and University of Arizona. As a part of the study, optical design for the 19m antenna is overviewed here.
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