In this paper, the authors present the design of a suitable gear transmission with the continuously changing gear ratio in the range from 0.5 through 1.0 to 2.0 and back during one revolution of intermeshing gears, according to demands specified for a practical application. The gear train was designed as a pair of identical elliptical gears and the design procedure of the suitable pitch curve (ellipse) is described. The center of rotation of each of the gears is coincident with one of the pitch ellipse foci, so the gears are placed eccentrically. The gear teeth have involute profiles, but the involutes for the active and for the passive tooth sides are different. These are gears with an asymmetrical tooth profile. In the final part, the paper deals with kinematical characteristics of the designed non-circular gear transmission, which differ from the kinematical characteristics of standard circular gear transmissions with a constant gear ratio.
Emission is one of the key problems in the automotive industry, which engineers try to eliminate by lowering emissions to the minimum. Transmission emission plays an important part here. The basic characteristics of gears include their shape, load capacity, and emissions. The most significant source of noise and vibration in the gearbox is the step change in the meshing stiffness of the gearing, which depends on the path of meshing at the entry and exit of the meshed teeth. Ensuring a permanent multi-pair mesh is a way to mitigate these step changes as much as possible. This leads to the design and implementation of gears in an integer contact ratio. In addition to this, the article deals with the impact of individual parameters on the stiffness of the gearing, which is a source of noise and vibration. The meshing stiffness of the gearing was determined on the deformation basis of the gearing, as solved by the Finite Element Method.
The paper deals with the metallographic analysis of overlapped laser welds of dissimilar materials based on galvanized and ungalvanized steels in various combinations. In addition to a gallery of metallographic sections, the paper presents the monitoring of weld defects, the measurement of selected weld geometrical characteristics and changes in weld microstructure by measuring the microhardness profile across the joint. The mixing of materials was monitored by area and line EDX analysis in the melting zone. Subsequently, the load carrying capacity of the formed joints was determined and compared with FEM simulation. Finally, the dependences of hardness and strength of welds on carbon content and carbon equivalent were determined.
In practice, gear units whose transmission number is not constant during one revolution are used. Such gears include the proposed elliptical transmission. Its application can be (missing a word?) and the automotive industry. The gears set consists of a pair of identical elliptical gears. The transmission ratio of the designed elliptical gear is not constant. The basic kinematic characteristics of this transmission are described in this work. The deformation in contact point of non - circular gears is determined by the finite element method in this paper. The results are compared with the deformation of the teeth of the spur gears.
This paper presents the concept of eccentric elliptical gear train able to generate a variable gear ratio law. The first step in the noncircular gears virtual design process is the generation of the conjugate pitch curves, starting from a predesigned law of motion for the driven element or a predesigned geometry for the driving gear pitch curve. By designing a pair of non-circular gears, which are able to perform a proper gear ratio function, the output member of a mechanism can be effectively forced to move according to a prescribed law of motion, when operated at a constant input-velocity. This mechanism is designed to obtain a specific motion law. Detailed knowledge of meshing conditions is a prerequisite for studying kinematic conditions in gearings, as well as the strength calculation of gearing.
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