Atomic Diffusion AdditiveManufacturing (ADAM) is a recent metal sintering process based on known composite printing technology. ADAM can be classified as indirect additive production using fibre of metal powder bound in a plastic matrix. The plastic binder allows the metal powder to remain in place when is printing. Thus, a "green part" is printed and then the plastic binder is removed by the postwashing and sintering process. The aim of this work is providing a brief description of the ADAM process patented by Markforged. Furthermore, the main task was to compare the technology with other sintering technology, namely SLM technology. It works on the basis of selective bonding of metal powder using the thermal energy of the laser beam. Parameters, such as dimensional and shape accuracy, roughness of printed surfaces or tensile strength of printed samples were examined and compared. Dimensional accuracy of the ADAM process was evaluated using ISO IT grades -determined on the basis of the reference standard. The observed accuracy of the sintering process was comparable to traditional production processes.
In today’s engineering industry, technical diagnostics presents many advantages for improving the management of machining centers and automated production lines. As the fourth industrial revolution is currently being implemented, which includes machine diagnostics, the idea of adding information from the field of vibrodiagnostics was born. The vibration of the workpiece or machine tool negatively affects the geometric parameters of the machined surfaces of the workpiece. Through vibrodiagnostics, the influence of cutting parameters on the oscillation of a bearing steel workpiece during centerless grinding is investigated. The presented publication deals with the vibration of the mechanical parts of a centerless grinding machine. The oscillations are recorded by acceleration sensors, which are also placed on the support ruler in which the workpieces are guided, and the recorded data are input parameters for statistical processing of acceleration values in the form of statistical characteristics (minimum, lower quartile, median, upper quartile, maximum). In this paper, this procedure was applied for the selection of the optimum cutting parameters (for the speed of the support wheel), where the machining parameters at which the minimum oscillation values occur were selected based on the above-mentioned statistical characteristics. This optimization procedure revealed increased vibration values which reached the highest amplitude on the ruler, namely accelerations of 11 m/s2, the origin of which was subsequently detected by STFT because the occurrence of resonance events or the excitation of natural frequencies of the machine were suspected. The STFT analysis identified a resonant region at machine start-up determined by the spindle speed which excites the resonance on the machine. The speed range between 1950 and 2150 rpm, which corresponds to the built-up resonance, was provided to the technologists to ensure that the machine was not operated around this resonance region at 400 and 760 Hz until the undesired phenomenon was eliminated. The results of the individual measurements provided information on the ideal setting of the cutting parameters and the current state of the machine.
The constantly developing aerospace industry places demands on increasing productivity and production efficiency. At present, new construction materials are being produced that have better physical and mechanical properties than conventional materials. In addition to new materials, new cutting materials and new machining technologies are being developed. The combination of suitable machining technology, material and tool will achieve excellent product surface quality, long tool life and thus production efficiency. Due to its mechanical and physical properties, technical ceramics can be used in the machining of difficult-to-machine materials, in which there is mechanical stress on blows, impacts, abrasions and other damage. Thanks to these properties, ceramics as a material is very suitable for the production of machine tools. The presented article deals with the applicability of ceramic milling cutters in high-speed machining of nickel alloy, which is used mainly in the aerospace industry. The evaluation of the experiment took place by means of DoE -analysis of cutting forces, the result of which is the creation of the dependence of cutting forces on cutting conditions. Based on the data obtained, it is possible to continue to further intensify the cutting conditions in the area of high-speed machining.
Hard-to-machine materials conclude a variety of materials. In this group of materials are high-strength, hardness-resistant steels, such as austenitic steels, but also non-ferrous alloys with high corrosion, heat resistance and strength based on nickel, titanium or cobalt, etc. For machining of these materials, it is necessary to choose suitable tools. The improper cutting tool can cause an increase in geometric inaccuracies, rapid wear, etc. Cutting material is an important factor during designing of cutting tools. A combination of a proper cutting tool with the trochoidal milling can reduce maching time, extend tool lifetime and reduce production costs.
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