Based on vibration of four side panels, a type of dual-rotor hybrid ultrasonic motor without using the torsional piezoelectric ceramics polarized along the circumferential direction is presented. The first longitudinal and the first bending vibration modes of the four side panels are used to indirectly excite the first longitudinal and the second torsional vibration modes of the stator cylinder. There are rectangle piezoelectric ceramics bonded on both sides of the four side panels, which are uniformly distributed along the circumference of the stator cylinder. One pair of panels on the opposite side is used to indirectly excite the first longitudinal vibration mode of the stator cylinder, and the other pair is used to indirectly excite the second torsional vibration mode. The simulation results, using finite element method software Workbench, reveal the operating principles, and the optimal structure is proposed. The appearance size of the prototype is 27.2 mm × 27.2 mm × 70 mm, while the outer diameter of the stator cylinder is 20 mm. The working frequency of the prototype measured in experiment is 44.7 KHz, which is consistent with the numerical results. According to the major mechanical measurement at 450 Vp−p operating voltage and 3.46 N preload, the stalling torque of the prototype is 8 mN·m and the no-load speed is 140 r/min. The experimental results indicate that the motor can operate in the first longitudinal and the second torsional coupled vibration modes transformed from the first longitudinal and the first bending vibration modes of four side panels.
This paper introduced a new data-driven control (DDC) method for the speed control of ultrasonic motor (USM). The model-free adaptive control (MFAC) strategy was presented in terms of its principles, algorithms, and parameter selection. To verify the efficiency of the proposed method, a speed-frequency-time model, which contained all the measurable nonlinearity and uncertainties based on experimental data was established for simulation to mimic the USM operation system. Furthermore, the model was identified using particle swarm optimization (PSO) method. Then, the control of the simulated system using MFAC was evaluated under different expectations in terms of overshoot, rise time and steady-state error. Finally, the MFAC results were compared with that of proportion iteration differentiation (PID) to demonstrate its advantages in controlling general random system.
The rotor deformation of an ultrasonic motor is an important factor affecting its performance. However, little research focuses on the relationship between the rotor deformation and motor performance. This paper provides an approach to improve the ultrasonic motor's output properties by changing the rotor's size from the view of proper rotor deformation and better stress distribution on the interface. First, a thin shell structure is introduced to study the deformation of the rotor. A finite element model of the motor is built in COMSOL Multiphysics software for the contact analysis of the stress distribution. Then, the optimized ranges of parameters are determined by simulation. Frictional experiments are conducted to verify the feasibility of the rotor under the optimized size. Finally, the performance experiments of a stator corresponding to different sizes of rotor are carried out. The experimental results show that the speed, the power and the efficiency of the optimized rotor are all increase. These results prove the effectivity of the new approach to improving the performance of the ultrasonic motor.
A dynamic beam shaping system requires a variable beam expander. Three optical lenses form the core of the proposed beam expander, and two hollow ultrasonic motors are used to adjust the positions of two of the lenses. A polymer-based stator is introduced in the ultrasonic motors to decrease their weight, whereupon a prototype is machined and its performance is assessed. The beam expander starts and stops within 0.05 s, and the minimum positioning error is 0.03 µm by adjusting the motor speed. The presented expander can continuously expand a laser beam by between threefold and fivefold, and nanoscale positioning and high-precision beam shaping are realized by using ultrasonic motors as its actuators.
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