Ship recycling is gaining attention in Indonesia due to the increase in end-of-life ships and uneconomical nationally flagged ships, and is considered a prospective source of economic development and employment opportunity, and yet conceivably poses a threat to the health and safety of workers and the environment. There are international and national regulations that govern ship-recycling activities to ensure that the hazardous impacts of the industry are minimized. We investigated the disparity between current ship-breaking practices in Indonesia and the requirements of related international and national regulations, with the findings intended for use as a stepping stone to proposing a strategy to establish a green and sustainable ship-recycling industry. A benchmark study of the world’s leading ship-recycling countries was conducted, and a gap analysis was performed by comparing existing international and national regulations with current ship-breaking practices in Indonesia. We identified two types of ship-breaking practices in Indonesia: Conventional environmentally unfriendly ship-breaking method, conducted by most Indonesian ship-breaking yards, and a rather modern, more environmentally friendly method, conducted by ship-repair yards. However, neither of the practices met the requirements of the regulations, and improvements are therefore needed to make the ship-recycling industry more green and sustainable, and to gain international recognition.
AbstrakPerencanaan pengembangan konektivitas melalui penerapan tol laut memunculkan gagasan untuk menambah dan meremajakan armada kapal nasional. Salah satu target diterapkan pada kapal tua yang perlu diganti dengan yang baru. Kapal yang pada kondisi masa akhir operasi dan pada akhirnya tidak digunakan lagi dalam kegiatan operasi pelayaran dapat dilakukan kegiatan daur ulang. Dimana kegiatan daur ulang kapal adalah kegiatan pemotongan dan penghancuran kapal yang tidak digunakan lagi dengan aman dan berwawasan lingkungan (Green Ship Recycling). Kondisi kekinian industri daur ulang kapal nasional perlu dikembangkan karena masih menggunakan fasilitas sederhana yang tidak ramah lingkungan dan tidak memperhatikan keselamatan pekerja. Untukmelakukan pengembangan Ship Breaking Yard menjadi Green Ship Recycling Yard, yang sesuai dengan aturan IMO diperlukan pengembangan dalam hal: fasilitas dan teknologi penanganan material dan layout. Pemilihan fasilitas dan teknologi dilakukan dengan menggunakan metode fuzzy AHP sendangkan pemodelan layout dengan mempertimbangkan aturan IMO dan juga kondisi existing dari ship breaking yard. Hasil dari penelitian ini: potensi pasar Ship Recycling di Indonesia sangat besar. Hal in dapat dilihat dari jumlah kapal dengan lifetime diatas 25 tahun sebanyak 1.404 unit dari 6.663 unit yang terdaftar di BKI, jumlah kapal ini seharusnya harus tidak beroprasi lagi. Sendangkan untuk pemilihan teknologi ship recycling yard sebagia berikut: docking menggunakan slipway dengan Interval Value 0,3933; Deacoating menggunakan Dry Ice dengan Interval Value 0,3351; Cutting dengan Oxy-accetylene dengan Interval Value 0,5487 dan Material Handling dengan Cawler crane dengan Interval Value 0,5512. Sendangkan untuk layout didesain untuk kapal dengan kapasitas 2.500 GT berlokasi di Kamal -Kabupaten Bangkalan, Madura. Aktivitas pemisahan bahan berbahaya dan tempat pembuangan-nya dalam layout ship recycling yard menjadi hal yang harus diutamakan, karena hal ini sangat kurang diperhatikan pada ship recycling yard di Indonesia. Kata kunci : Ship Recycling Yard, fuzzy AHP, layout. AbstractPlanning the development of connectivity through the application of toll sea increase the ideas for adding and renovation the national fleet.
When ships reached the end of their operational life, they are required to be dismantled in a safe and environmentally friendly manner. However, current ship recycling process in Indonesia is not compliant with the standard of existing rules and is not environmentally friendly and dangerous to the safety of the workers. In this paper, a comprehensive gap analysis was conducted through the comparison of the current process with the standard of international regulations from health and safety perspective. The analysis is based on the expert judgement technique that combined the field observation and questionnaire to assess the current process as well as to identify the process related gaps compared to the current regulations. This has been achieved through these major steps: (1) Identification of ship recycling process, (2) Established an expert team, (3) Development of ideal process (4) Field observation (5) Development of observed process flow (6) Identify the gap.
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