Offshore oil and gas facilities are currently measuring the oil-in-water (OiW) concentration in the produced water manually before discharging it into the ocean, which in most cases fulfills the government regulations. However, as stricter regulations and environmental concerns are increasing over time, the importance of measuring OiW in real-time intensifies. The significant amount of uncertainties associated with manual samplings, that is currently not taken into consideration, could potentially affect the acceptance of OiW monitors and lower the reputation of all online OiW measurement techniques. This work presents the performance of four fluorescence-based monitors on an in-house testing facility. Previous studies of a fluorescence-based monitor have raised concerns about the measurement of OiW concentration being flow-dependent. The proposed results show that the measurements from the fluorescence-based monitors are not or insignificantly flow-dependent. However, other parameters, such as gas bubbles and droplet sizes, do affect the measurement. Testing the monitors’ calibration method revealed that the weighted least square is preferred to achieve high reproducibility. Due to the high sensitivity to different compositions of atomic structures, other than aromatic hydrocarbons, the fluorescence-based monitor might not be feasible for measuring OiW concentrations in dynamic separation facilities with consistent changes. Nevertheless, they are still of interest for measuring the separation efficiency of a deoiling hydrocyclone to enhance its deoiling performance, as the separation efficiency is not dependent on OiW trueness but rather the OiW concentration before and after the hydrocyclone.

As the treated water from offshore oil and gas production is discharged to the surrounding sea, there is an incentive to improve the performance of the offshore produced water treatment, to reduce the environmental pollutants to the sea. Regulations determine both the maximum allowed oil concentration and the total annual quantity. It is reasonable to assume that when better separation equipment or methods are developed, the regulation will become more strict, and force other producers to follow the trend towards zero harmful discharge. This paper develops and validates a hydrocyclone model to be used as a test-bed for improved control designs. The modeling methodology uses a combination of first-principles to define model structure and data-driven parameter identification. To evaluate and validate the separation performance, real-time fluorescence-based oil-in-water (OiW) concentration monitors, with dual redundancy, are installed and used on sidestreams of a modified pilot plant. The installed monitors measure the inlet and outlet OiW concentration of the tested hydrocyclone. The proposed control-oriented hydrocyclone model proved to be a reasonable candidate for predicting the hydrocyclone separation performance.

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Making sense of alarms can be difficult on oil and gas platforms. Multilevel Flow Modeling provides a structure for modelling plant functionality and inferring causes for alarms and predicting consequences. Currently, Multilevel Flow Modeling has limited application for on-line fault diagnosis. Based on a fault emulated on a pilot plant for offshore produced water treatment, Multilevel Flow Modeling is used for reasoning about causes for triggered alarms. The inferred causes are analysed to investigate the current maturity of Multilevel Flow Modeling for on-line diagnosis.

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