Polyurethane (PU)
is a highly valued polymer prepared from diisocyanates
and polyols, and it is used in everyday products, such as shoe soles,
mattresses, and insulation materials, but also for the construction
of sophisticated parts of medical devices, wind turbine blades, aircrafts,
and spacecrafts, to name a few. As PU is most commonly used as a thermoset
polymer composed of cross-linked structures, its recycling is complicated
and inefficient, leading to increasing PU waste accumulating every
year. Catalytic hydrogenation represents an atom-efficient means for
the deconstruction of polyurethanes, but so far the identification
of an efficient catalyst for the disassembly of real-life and end-of-life
PU samples has not been demonstrated. In this work, we reveal that
a commercially available catalyst, Ir-
i
Pr
MACHO, under 30 bar H
2
and 150–180 °C, is
a general catalyst for the effective hydrogenation of the four cornerstones
of PU: flexible solid, flexible foamed, rigid solid, and rigid foamed,
leading to the isolation of aromatic amines and a polyol fraction.
For the first time, a variety of commercial PU materials, including
examples of foams, inline skating wheels, shoe soles, and insulation
materials, has been deconstructed into the two fractions. Most desirable,
our reaction conditions include the use of isopropyl alcohol as a
representative of a green solvent. It is speculated that a partial
glycolysis at the surface of the PU particles is taking place in this
solvent and reaction temperatures in the presence of catalytic amounts
of base. As such a more efficient hydrogenation of the solubilized
PU fragments in isopropyl alcohol becomes possible. As the isolated
anilines are precursors to the original isocyanate building blocks,
and methods for their conversion are well-known, the work reported
in this paper provides a realistic indication of a potential circular
plastic economy solution for PU. Preliminary experiments were also
undertaken applying Mn-
i
Pr
MACHO for the
deconstruction of a commercial flexible PU foam. Although successful,
more forcing conditions were required than those when applying Ir-
i
Pr
MACHO.