Most developments in the area of natural fibre reinforced composites have focused on random discontinuous fibre composite systems. The development of continuous fibre reinforced composites is, however, essential for manufacturing materials, which can be used in load-bearing/structural applications. The current work aims to develop high-performance natural fibre composite systems for structural applications using continuous textile reinforcements like UD-tapes or woven fabrics. One of the main problems in this case is the optimisation of the yarn to be used to manufacture the textile reinforcement. Low twisted yarns display a very low strength when tested dry in air and therefore they cannot be used in processes such as pultrusion or textile manufacturing routes. On the other hand, by increasing the level of twist, a degradation of the mechanical properties is observed in impregnated yarns (e.g., unidirectional composites) similar to off-axis composites. Therefore, an optimum twist should be used to balance processability and mechanical properties. Subsequently, different types of fabrics (i.e., biaxial plain weaves, unidirectional fabrics and non-crimp fabrics) were produced and evaluated as reinforcement in composites manufactured by well established manufacturing techniques such as hand lay-up, vacuum infusion, pultrusion and resin transfer moulding (RTM). Clearly, as expected, the developed materials cannot directly compete in terms of strength with glass fibre composites. However, they are clearly able to compete with these materials

Currently most developments in the area of natural fibre reinforced composites have focused on random discontinuous fibre composite systems. The development of continuous fibre reinforced composites is, however, essential for manufacturing materials, which can be used in load-bearing/structural applications. The main problem in this case is the optimisation of the yarn to be used to manufacture the textile reinforcement. Low twisted yarns display a very low strength when tested dry in air and therefore they can not be used in processes such as pultrusion or textile manufacturing routes. On the other hand, by increasing the level of twist, a degradation of the mechanical properties is observed in impregnated yarns (e.g. unidirectional composites) similar to off-axis composites. Additionally, a high level of twist decreases the permeability of the yarns. This problem is addressed in the current work using yarns based on both long and short flax fibres.

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The influence of the hardness of martensite and ferrite phases in dual phase steel on void formation has been investigated by in situ tensile loading in a scanning electron microscope. Microstructural observations have shown that most voids form in martensite by evolving four steps: plastic deformation of martensite, crack initiation at the martensite/ferrite interface, crack propagation leading to fracture of martensite particles and void formation by separation of particle fragments. It has been identified that the hardness effect is associated with the following aspects: strain partitioning between martensite and ferrite, strain localisation and critical strain required for void formation. Reducing the hardness difference between martensite and ferrite phases by tempering has been shown to be an effective approach to retard the void formation in martensite and thereby is expected to improve the formability.