In order to eliminate the mixed crystals of the thick-walled heavy cylinder after rolling and improve the quench shortage of tank copious cooling, it is significant to analyze the cooling capacity of spray cooling and tank copious cooling. Models of heat transfer coefficient about spray cooling and copious cooling were established. The quenching process simulation was made based on the DEFORM software. The cooling rate models of center part about spray cooling and copious cooling were build. According to the CCT curves of heavy cylinder material and simulation results, which show that: (1) Using spray cooling can increase the cooling rate of center part to some extent and improve the mechanical properties. (2) The maximum capacity of spray cooling is 280mm, that is the microstructure of center part fully transfers to bainite, which is 50mm larger than copious cooling.

2.25Cr1Mo0.25V alloy steel of making heavy cylinder for hydrogenation reactor was taken as research subject. The compression experiment was carried out on Gleeble-3500 thermal simulator under different conditions of deformation temperature, strain rate and deformation degree. The relationship between deformation resistance and deformation temperature, strain rate, deformation degree was analyzed. Two different types (dynamic recovery and dynamic recristallization) of deformation resistance model were established through multiple nonlinear regression method. The relative error of deformation resistance between the calculated value and the measured value was under 10% and the maximum error of the rolling force between the calculated value and the measured value was 9.7%, which showed that this deformation resistant model was accurate and met industry requirements.

The heavy shell ring rolling process was taken as subject investigated. Because the size of shell ring is very large and the material of shell ring is special, in order to make the shell ring to be bitten smoothly and make the rolling process stable, the double drive rolls was proposed in the shell ring rolling mill. The thermal simulation test of heavy shell ring material was made on the Gleeble 3500 thermal simulation test machine. Based on FEM, the three dimensional thermal mechanical coupled model of shell ring rolling process was built in this paper. The influences of process parameters on the stress field, strain field and mechanical parameters were investigated. Simulation results show that, with the increase of feed velocity, the strain of shell ring increases, the forging penetration condition becomes good; With the increase of friction coefficient, the equivalent plastic strain of shell ring surface layers increases, the equivalent plastic strain of shell ring middle layers has little change. The conclusions are significant for designing equipments of shell ring rolling mill and developing new rolling schedule.

Rolling force is an important technological parameter in designing of the 3700mm cylindrical shell rolling mill. Due to the characteristics of double driving rolls and asynchronous rolling of 3700 mm cylindrical shell rolling mill, the force analysis of the deformation zone is complex. In this study, an analytic method was used to calculate the rolling force. The deformation zone was divided into the forward slip area, the backward slip area and the rub rolling area on the basis of metal flow velocity. The stress equilibrium equations of each area were built. Then the rolling force model of the 3700mm cylindrical shell rolling mill was built and solved, according to the boundary conditions. At the same time, in order to verify the validity of the analysis, the calculated values were compared with the measured in the spot. They have a good agreement, which indicates the calculation accuracy of the model could meet the industry requirements.