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ABSTRACT:The effects of various types of compatibilizers on the mechanical properties of high-density polyethylene/ wood flour composites were investigated. Functionalized polyolefins, including maleated polyethylenes, polypropylene, and styrene-ethylene/butylene-styrene copolymer, were incorporated to reduce the interfacial tension between the polyethylene matrix and wood filler. Of these, maleated linear lowdensity and high-density polyethylenes gave higher tensile and impact strengths for the composites, presumably because of their better compatibility with the high-density polyethylene matrix. Similar but less enhanced improvements in the mechanical properties, depending on the compatibilizer loading, were seen for a maleated styrene-ethylene/butylene-styrene triblock copolymer, whereas maleated polypropylene only slightly improved the tensile modulus and tensile strength, which increased with increasing compatibilizer loadings. Scanning electron microscopy was used to reveal the interfacial region and confirm these findings. Dynamic mechanical thermal measurements showed the interaction between the filler and the matrix. Fourier transform infrared spectroscopy was used to assign the chemical fixation and the various chemical species involved on the surfaces of the fillers before and after surface treatment.

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The melt mixing technique was used to prepare various polypropylene (PP)‐based (nano)composites. Two commercial organoclays (denoted 20A and 30B) served as the fillers for the PP matrix, and two different maleated (so‐called) compatibilizers (denoted PP‐MA and SMA) were employed as the third component. The results from X‐ray diffraction (XRD) and transmission electron microscope (TEM) experiments revealed that 190 °C was an adequate temperature for preparing the nanocomposites. Nanocomposites were achieved only if specific pairs of organoclay and compatibilizer were simultaneously incorporated in the PP matrix. For example, PP/20A(5 wt %)/PP‐MA(10 wt %) and PP/30B(5 wt %)/SMA(5 wt %) composites exhibited nanoscaled dispersion of 20A or 30B in the PP matrix. Differential scanning calorimetry (DSC) results indicated that the organoclays served as nucleation agents for the PP matrix. Generally, their nucleation effectiveness increased with the addition of compatibilizers. The thermal stability enhancement of PP after adding 20A was confirmed with thermogravimetric analysis (TGA). The enhancement became more evident as a suitable compatibilizer was further added. However, for the 30B‐included composites, thermal stability enhancement was not evident. The dynamic mechanical properties (i.e., storage modulus and loss modulus) of PP increased as the nanocomposites were formed; the properties increment corresponded to the organoclay dispersion status in the matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4139–4150, 2004